NDLI: Experimental Investigation of Charged Particles Emission in Machining: Towards Process Monitoring

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Volume 1: Additive Manufacturing; Bio and Sustainable Manufacturing

Volume 3: Manufacturing Equipment and Systems

Volume 4: Processes

Characterization of Nanofinished WC-Co Coating Using Advanced 3D Surface Texture Parameters

Investigation on Smoothing Silicon Carbide Wafer With a Combined Method of Mechanical Lapping and Photocatalysis Assisted Chemical Mechanical Polishing

Machining of Fused Silica Using Pulsed Laser Heating Assistance

Investigation of the Electroplastic Effect Through Nominally Equal Energy Deformation

An Efficient Method for Online Identification of Steady State for Multivariate System

Parametric Optimization for Nano-Finishing of the External Cylindrical Surfaces Using Rotating Core Magnetorheological Finishing Process

On the Comparison Between a Liquid Jet and a Droplet Train

Friction Sintering of Copper Powder Using a New Rapid, Cost Effective and Energy Efficient Process

Performance of Cemented Carbide Cutting Tools With Volcano-Like Texture on Rake Face

The Influence Factors and Prediction of Curve Surface Roughness in Micro-Milling Nickel-Based Superalloy

Dieless Water Jet Incremental Micro-Forming

Experimental Study of Machining of Smart Materials Using Submerged Abrasive Waterjet Micromachining Process

Characterization of Long Period Grating With a Screw Shape Fabricated by a Single-Path Scanning of Femtosecond Laser

A Study on Micro-Milling of Aluminium 6061 and Copper With Respect to Cutting Forces, Surface Roughness and Burr Formation

Experimental Study of Machining of Shape Memory Alloys Using Dry Micro Electrical Discharge Machining Process

Synthesis of Porous Noble Metal Films With Tunable Porosity by Timed Dealloying

Mask-Based Microsphere Photolithography

Hybrid Analytical and Experimental Method for Characterization of Thin Multilayer Bonded Structures Subject to Thermal Loading

Efficient CNC Tool Path Planning Using Point Cloud

Coupled Predicting Surface Variation by Face Milling of Engine Block/Head

Finite Element Analysis and Simulation of Ultrasonic Powder Consolidation Process

The Best and Worst Feed Directions in Milling Chatter

Analytical and Numerical Predictions of Machining-Induced Residual Stress in Milling of Inconel 718 Considering Dynamic Recrystallization

Investigation of High-Speed Nanogrinding Mechanism Based on Molecular Dynamics

Modeling of Tool-Workpiece Interaction in a Voxelized Framework

Molecular Dynamics Simulation Study of Ultrasonic Powder Consolidation Process

Numerical Investigation of Dislocation Density and Grain Size Evolution in Orthogonal Cutting of Pure Titanium Using Microgrooved Cutting Tools

Numerical Investigation of the Damage Evolution in Vibration Assisted Nano Impact Machining by Loose Abrasives With Different Operating Parameters

Outer Diameter to Thickness Ratio Effect on Tube Flaring Behavior

Optimizing Bi-Criteria Permutation Flow Shop Scheduling Problem by Improved NSGA III

Numerical Investigation of the Slot Up Milling of Ti-6Al-4V

Molecular Dynamics Simulation Study of Liquid-Assisted Laser Beam Machining Process

Investigation on the Tool Wear Model and Equivalent Tool Life in End Milling Titanium Alloy Ti6Al4V

High-Fidelity Roll Profile Contact Modeling by Simplified Mixed Finite Element Method

An Automated System for Design for Manufacturability Analysis for Die-Casting

A Finite Element Approach to Calculate Temperatures Arising During Cryogenic Turning of Metastable Austenitic Steel AISI 347

Tool Wear of Superhard Ceramic Coated Tools in Drilling of CFRP

Visualization of Geometrical Deviations in Micro Grinding by Kinematic Simulations

Effect of Welding Parameters on Temperature Distribution During Friction Stir Spot Welding of Commercial Pure Copper Lap Joint

MOEA/D for Multi-Objective Hybrid Flowshop Rescheduling Problem

Performance Evaluation of Minimum Quantity Lubrication With Exfoliated Graphite Nanoplatelets in Turning Titanium Alloy

A Temperature Model for Synchronized Ultrasonic Torrefaction and Pelleting of Biomass for Bioenergy Production

Comparison of Two Damage Models for Prediction of Failure in Stress Corrosion Cracking

Experimental and Simulation Study of Ultrasonic Additive Manufacturing of CFRP/Ti Stacks

Fast Computation of Thermal Field of Direct Metal Deposition: A Preliminary Study Based on Quiet Element Method

Finite Element Study of Laser Peening on Selective Laser Melted A357 Aluminum Alloy During Tension Test

Use of Programmed Piezo Crystal Flexures for Economic Vapor Deposition of Parylene HT® on Unlimited Lengths of Magnet Wire

Analysis of MQL Effect on Forces, Friction, and Surface Roughness in Turning of AISI 4140 Steel

Improvement in Micro Feature Generation in ECDM Process With Powder Mixed Electrolyte

Analysis of Forces During Spot Finishing of Titanium Alloy Using Novel Tool in Magnetic Field Assisted Finishing Process

Edge Trimming of CFRP Composites Using Rotary Ultrasonic Machining: Effects of Ultrasonic Vibration

Evaluation of CFRP Hole Quality in Low Frequency Vibration-Assisted Dry Drilling of CFRP/Ti Stacks

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Effects of Line Energy on Mechanical Properties, Corrosion and Shape Memory Behavior of Laser-Welded NiTinol Joints

Investigating the Effect of Wire Feed Rate and Wire Tension on the Corner and Profile Accuracies During Wire-EDM of Ti-6Al-4V

Feasibility Study of On-Machine Inspection of Micro Milling Cutter Runout

Investigating the Effect of Process Parameters and Scan Strategy During Laser Forming of Thin Open Celled Aluminium Foam

Rotary Ultrasonic Machining of CFRP: Effects of Abrasive Properties

Characterization of Material Transfer in Friction Stir Processing With a Consumable Tool

Surface Grinding of ZTA Parts Fabricated by Laser Engineered Net Shaping Process: Effects of ZrO2 Content and Ultrasonic Vibration

Multi-Material Digital Light Processing Printer With Material Tower and Spray Cleaning

Influence of Curvature Radius of 40Cr on Mechanical Properties of Laser Cladding Layer

Contribution of Five-Axis Machine Geometric Errors and Workpiece Setup Errors to On-Machine Laser Scanning Measurement

Influence of NC Program Quality and Geometric Errors Onto S-Shape Machining Accuracy

A Universal Postprocessor of General Table-Tilting Type of Five-Axis Machine Tools Without Rotational Tool Center Point Function for Actual NC Code Generation

Enhancement of Motion Accuracy for Cone-Frustum Cutting Motion by Modified NC Program

Voxel Based Cutting Force Simulation of Ball End Milling Considering Cutting Edge Around Center Web

A Laser Triangulation-Based 3D Measurement System for Inner Surface of Deep Holes

Experimental Investigation of Charged Particles Emission in Machining: Towards Process Monitoring

Audio-Based Condition Monitoring in Milling of the Workpiece Material With the Hardness Variation Using Support Vector Machines and Convolutional Neural Networks

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Experimental Investigation of Charged Particles Emission in Machining: Towards Process Monitoring

Content Provider	The American Society of Mechanical Engineers (ASME) Digital Collection
Author	Govindaraj, Jagadeesh Subbiah, Sathyan
Copyright Year	2018
Abstract	Charged particles are emitted when a material undergoes plastic deformation and failure. In machining, plastic deformation and shearing of work piece material takes place continuously; hence, emission of charged particles can be expected. In this work, an in-situ sensor has been developed to capture the emitted positively (positive ion) and negatively (electron and negative ion) charged particles in real time in an orthogonal machining process at atmospheric conditions without the use of coolant. The sensor consists of a Faraday plate, mounted on the flank face of the cutting tool, to collect the emitted ions and the intensity of emissions is measured with an electrometer. Positively and negatively charged particles are measured separately by providing suitable bias voltage supply to the Faraday plate. Ion emissions are measured during machining of three different work piece materials (mild steel, copper and stainless steel) using a carbide cutting tool. The experimental results show a strong correlation between the emission intensity and variation in machining parameters and material properties. Increasing material removal rate in machining increases the intensity of charged particle emissions because of increase in volume of material undergoing shear, fracture, and deformation. It is found that emission intensity is directly proportional to the resistivity and strength of workpiece material. Charged particles emission intensity is found to be very sensitive to the machining conditions which enables the use of this sensor as an alternate method of tool condition monitoring.
Sponsorship	Manufacturing Engineering Division
File Format	PDF
ISBN	9780791851388
DOI	10.1115/MSEC2018-6670
Volume Number	Volume 4: Processes
Conference Proceedings	ASME 2018 13th International Manufacturing Science and Engineering Conference
Language	English
Publisher Date	2018-06-18
Publisher Place	College Station, Texas, USA
Access Restriction	Subscribed
Subject Keyword	Process monitoring Cutting tools Deformation Shearing (deformation) Machining Carbide cutting tools Ions Fracture (materials) Steel Emissions Condition monitoring Fracture (process) Electrical resistivity Particulate matter Stainless steel Materials properties Coolants Sensors Copper Shear (mechanics) Die cutting Failure Electrons
Content Type	Text
Resource Type	Article

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