NDLI: Audio-Based Condition Monitoring in Milling of the Workpiece Material With the Hardness Variation Using Support Vector Machines and Convolutional Neural Networks

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Volume 1: Additive Manufacturing; Bio and Sustainable Manufacturing

Volume 3: Manufacturing Equipment and Systems

Volume 4: Processes

Characterization of Nanofinished WC-Co Coating Using Advanced 3D Surface Texture Parameters

Investigation on Smoothing Silicon Carbide Wafer With a Combined Method of Mechanical Lapping and Photocatalysis Assisted Chemical Mechanical Polishing

Machining of Fused Silica Using Pulsed Laser Heating Assistance

Investigation of the Electroplastic Effect Through Nominally Equal Energy Deformation

An Efficient Method for Online Identification of Steady State for Multivariate System

Parametric Optimization for Nano-Finishing of the External Cylindrical Surfaces Using Rotating Core Magnetorheological Finishing Process

On the Comparison Between a Liquid Jet and a Droplet Train

Friction Sintering of Copper Powder Using a New Rapid, Cost Effective and Energy Efficient Process

Performance of Cemented Carbide Cutting Tools With Volcano-Like Texture on Rake Face

The Influence Factors and Prediction of Curve Surface Roughness in Micro-Milling Nickel-Based Superalloy

Dieless Water Jet Incremental Micro-Forming

Experimental Study of Machining of Smart Materials Using Submerged Abrasive Waterjet Micromachining Process

Characterization of Long Period Grating With a Screw Shape Fabricated by a Single-Path Scanning of Femtosecond Laser

A Study on Micro-Milling of Aluminium 6061 and Copper With Respect to Cutting Forces, Surface Roughness and Burr Formation

Experimental Study of Machining of Shape Memory Alloys Using Dry Micro Electrical Discharge Machining Process

Synthesis of Porous Noble Metal Films With Tunable Porosity by Timed Dealloying

Mask-Based Microsphere Photolithography

Hybrid Analytical and Experimental Method for Characterization of Thin Multilayer Bonded Structures Subject to Thermal Loading

Efficient CNC Tool Path Planning Using Point Cloud

Coupled Predicting Surface Variation by Face Milling of Engine Block/Head

Finite Element Analysis and Simulation of Ultrasonic Powder Consolidation Process

The Best and Worst Feed Directions in Milling Chatter

Analytical and Numerical Predictions of Machining-Induced Residual Stress in Milling of Inconel 718 Considering Dynamic Recrystallization

Investigation of High-Speed Nanogrinding Mechanism Based on Molecular Dynamics

Modeling of Tool-Workpiece Interaction in a Voxelized Framework

Molecular Dynamics Simulation Study of Ultrasonic Powder Consolidation Process

Numerical Investigation of Dislocation Density and Grain Size Evolution in Orthogonal Cutting of Pure Titanium Using Microgrooved Cutting Tools

Numerical Investigation of the Damage Evolution in Vibration Assisted Nano Impact Machining by Loose Abrasives With Different Operating Parameters

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Optimizing Bi-Criteria Permutation Flow Shop Scheduling Problem by Improved NSGA III

Numerical Investigation of the Slot Up Milling of Ti-6Al-4V

Molecular Dynamics Simulation Study of Liquid-Assisted Laser Beam Machining Process

Investigation on the Tool Wear Model and Equivalent Tool Life in End Milling Titanium Alloy Ti6Al4V

High-Fidelity Roll Profile Contact Modeling by Simplified Mixed Finite Element Method

An Automated System for Design for Manufacturability Analysis for Die-Casting

A Finite Element Approach to Calculate Temperatures Arising During Cryogenic Turning of Metastable Austenitic Steel AISI 347

Tool Wear of Superhard Ceramic Coated Tools in Drilling of CFRP

Visualization of Geometrical Deviations in Micro Grinding by Kinematic Simulations

Effect of Welding Parameters on Temperature Distribution During Friction Stir Spot Welding of Commercial Pure Copper Lap Joint

MOEA/D for Multi-Objective Hybrid Flowshop Rescheduling Problem

Performance Evaluation of Minimum Quantity Lubrication With Exfoliated Graphite Nanoplatelets in Turning Titanium Alloy

A Temperature Model for Synchronized Ultrasonic Torrefaction and Pelleting of Biomass for Bioenergy Production

Comparison of Two Damage Models for Prediction of Failure in Stress Corrosion Cracking

Experimental and Simulation Study of Ultrasonic Additive Manufacturing of CFRP/Ti Stacks

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Use of Programmed Piezo Crystal Flexures for Economic Vapor Deposition of Parylene HT® on Unlimited Lengths of Magnet Wire

Analysis of MQL Effect on Forces, Friction, and Surface Roughness in Turning of AISI 4140 Steel

Improvement in Micro Feature Generation in ECDM Process With Powder Mixed Electrolyte

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Edge Trimming of CFRP Composites Using Rotary Ultrasonic Machining: Effects of Ultrasonic Vibration

Evaluation of CFRP Hole Quality in Low Frequency Vibration-Assisted Dry Drilling of CFRP/Ti Stacks

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Investigating the Effect of Wire Feed Rate and Wire Tension on the Corner and Profile Accuracies During Wire-EDM of Ti-6Al-4V

Feasibility Study of On-Machine Inspection of Micro Milling Cutter Runout

Investigating the Effect of Process Parameters and Scan Strategy During Laser Forming of Thin Open Celled Aluminium Foam

Rotary Ultrasonic Machining of CFRP: Effects of Abrasive Properties

Characterization of Material Transfer in Friction Stir Processing With a Consumable Tool

Surface Grinding of ZTA Parts Fabricated by Laser Engineered Net Shaping Process: Effects of ZrO2 Content and Ultrasonic Vibration

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Influence of Curvature Radius of 40Cr on Mechanical Properties of Laser Cladding Layer

Contribution of Five-Axis Machine Geometric Errors and Workpiece Setup Errors to On-Machine Laser Scanning Measurement

Influence of NC Program Quality and Geometric Errors Onto S-Shape Machining Accuracy

A Universal Postprocessor of General Table-Tilting Type of Five-Axis Machine Tools Without Rotational Tool Center Point Function for Actual NC Code Generation

Enhancement of Motion Accuracy for Cone-Frustum Cutting Motion by Modified NC Program

Voxel Based Cutting Force Simulation of Ball End Milling Considering Cutting Edge Around Center Web

A Laser Triangulation-Based 3D Measurement System for Inner Surface of Deep Holes

Experimental Investigation of Charged Particles Emission in Machining: Towards Process Monitoring

Audio-Based Condition Monitoring in Milling of the Workpiece Material With the Hardness Variation Using Support Vector Machines and Convolutional Neural Networks

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Audio-Based Condition Monitoring in Milling of the Workpiece Material With the Hardness Variation Using Support Vector Machines and Convolutional Neural Networks

Content Provider	The American Society of Mechanical Engineers (ASME) Digital Collection
Author	Kothuru, Achyuth Nooka, Sai Prasad Liu, Rui
Copyright Year	2018
Abstract	Machining industry has been evolving towards implementation of automation into the process for higher productivity and efficiency. Although many studies have been conducted in the past to develop intelligent monitoring systems in various application scenarios of machining processes, most of them just focused on cutting tools without considering the influence due to the non-uniform hardness of workpiece material. This study develops a compact, reliable, and cost-effective intelligent Tool Condition Monitoring (TCM) model to detect the cutting tool wear in machining of the workpiece material with hardness variation. The generated audible sound signals during the machining process will be analyzed by state of the art artificial intelligent techniques, Support Vector Machines (SVMs) and Convolutional Neural Networks (CNNs), to predict the tool condition and the hardness variation of the workpiece. A four-level classification model is developed for the system to detect the tool wear condition based on the width of the flank wear land and hardness variation of the workpiece. The study also involves comparative analysis between two employed artificial intelligent techniques to evaluate the performance of models in predicting the tool wear level condition and workpiece hardness variation. The proposed intelligent models have shown a significant prediction accuracy in detecting the tool wear and from the audible sound into the proposed multi-classification wear class in the end-milling process of non-uniform hardened workpiece.
Sponsorship	Manufacturing Engineering Division
File Format	PDF
ISBN	9780791851388
DOI	10.1115/MSEC2018-6680
Volume Number	Volume 4: Processes
Conference Proceedings	ASME 2018 13th International Manufacturing Science and Engineering Conference
Language	English
Publisher Date	2018-06-18
Publisher Place	College Station, Texas, USA
Access Restriction	Subscribed
Subject Keyword	Condition monitoring Support vector machines Cutting tools Wear Artificial neural networks Milling Machining Monitoring systems Signals
Content Type	Text
Resource Type	Article

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