NDLI: Effect of Thermal Assistance on the Joining of Al6063 During Flow Drill Screwdriving

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Volume 2: Materials; Biomanufacturing; Properties, Applications and Systems; Sustainable Manufacturing

Volume 1: Processing

Contact Forces in Unguided Vibratory Finishing

Utilizing Small External Vibrational Sources to Increase Polishing Material Removal Rates

Fabrication of Electroplated CBN End-Mill for High-Efficiency Face Milling of Carbon Fiber Reinforced Plastic

Research on Surface Formation Mechanism in Elliptical Ultrasonic Assisted Grinding (EUAG) of Monocrystal Sapphire Using Structure Function Fractal Method

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Graphene Oxide Colloidal Suspensions as Cutting Fluids for Micromachining: Part 2 — Droplet Dynamics and Film Formation

Locally Applied Direct Electric Current’s Effect on Springback of 2024-T3 Aluminum After Single Point Incremental Forming

Effect of Thermal Assistance on the Joining of Al6063 During Flow Drill Screwdriving

Numerical Analysis of the Effect of Non Uniform Electric Field on the Trajectory of Micro Water Jet

Electrically-Assisted Machining of Titanium Alloy Ti-6Al-4V and Nickel-Based Alloy IN-738: An Investigation

Simultaneous 9-Axis-Laser-Processing

LMDCAM2: Software Tool for Near-Net Repair, Cladding and Built-Up by Laser Metal Deposition

Laser Induced Porosity and Crystallinity Modification of a Bioactive Glass Coating on Titanium Substrates

A Hybrid Surface Processing Method Using Surface Alloying and Pulsed Laser Micro Melting on S7 Tool Steel

Prediction of Cutting Forces in High Speed Machining of Ti6Al4V Using SPH Method

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Supply Power Design of Oil Cooling Strategies for Precision Ball Screw Unit

Finite Element Study of the Cutting Mechanics of the Three Dimensional Rock Turning Process

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Surface Roughness Prediction Using Numerical Scheme and Feedback Control

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The Prediction of Fixture Comprehensive Influence on the Machining Error of Features Pattern

Surface Topography Separation Based on Wavelet Reconstruction and Empirical Mode Decomposition

FE Simulation of Cryogenic Assisted Machining of Ti Alloy (Ti6AI4V)

Cutting Force and Friction Modelling in High Speed End-Milling

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Role of Tool Flank Wear and Machining Speed in Developing of Residual Stress in Machined Surface During High Speed Machining of Titanium Alloys

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Comparison of the Effects of Down Milling and Up Milling on the Tool Temperature in Machining of Ti-6Al-4V

Prediction of Residual Stress in Multi-Step Orthogonal Cutting

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Strip Flatness Mechanism Analysis in Single-Stand Cold Mills

Rotary Ultrasonic Machining of CFRP: Design of Experiment With a Cutting Force Model

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Investigations Into the Removal of EDM Recast Layer With Magnetic Abrasive Machining

Electrochemical Corrosion Resistance of AISI H13 Steel Machined by Electro Discharge Machining

Process Simulation of Electrochemical Machining of Convexity Structure on Revolving Workpiece

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Research on the Machining Performance of SiC/Al Composites Utilizing the BEAM Process

Analysis of Shaped Electrode Based on Size Effects in Electrical Discharge Machining (EDM)

Atomized Dielectric Spray-Based Electric Discharge Machining (Spray-EDM) for Sustainable Manufacturing

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On Modeling and Simulation of the Discharging Activity in Electrochemical Discharge Machining

Corrosion Study on Liquid Marble Based Localized Electrochemical Deposition on Cold Rolled Steel

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Mechanical Properties of Densified Untwisted Carbon Nanotube Yarn / Epoxy Composites

Development and Characterization of Inconel-Based Mixtures for Metal Injection Molding Applications

Effect of Tool Wear on Hole Quality in Drilling of Carbon Fiber Reinforced Plastic-Titanium Stacks Using Tungsten Carbide and PCD Tools

Investigation on the Effect of Carbon Nanotubes Concentration on the Electrical and Rheological Properties of PP/MWCNTs Composites

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Impact of Additive Manufacturing Adoption on Future of Supply Chains

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Experimental Investigations to Evaluate the Performance of Alternate Striped Coated Carbide Inserts in Turning of AISI 1040 Steel

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Compensations for Tool Path to Enhance Accuracy During Double Sided Incremental Forming

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Effects of Tool Positions in Accumulated Double-Sided Incremental Forming on Part Geometry

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Novel Extrusion Punch Design for Improved Lubrication and Punch Ejection

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A Review of Bone Graft Substitutes Made From HA-Polymer Composite Scaffolds and Fabrication Potential With Laser-Based Additive Manufacturing Processes

Wire-Fed Additive Manufacturing of Transparent Glass Parts

Direct Electric Current Spot Treatment’s Effect on Springback of 90 Degree Bent 2024-T3 Aluminum

Cutting Tool Condition Monitoring and Prediction Based on Dynamic Data Driven Approaches

Evaluation of the Working Surface of the Grinding Wheel Using Speckle Image Analysis

Dual-Tree Wavelet Packet Transform for Ultrasonic Data Transmission Through Metal Structures

Investigation of the Relationship Between Vibration Data and Tool Wear During End-Milling of Gamma-Prime Strengthened Alloys

Laser Profiling of Aluminum Oxide Grinding Wheels

A Thermal Model for Laser Hardening Simulation

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Effect of Thermal Assistance on the Joining of Al6063 During Flow Drill Screwdriving

Content Provider	The American Society of Mechanical Engineers (ASME) Digital Collection
Author	Jamie, D. Skovron Ulutan, Durul Mears, Laine Detwiler, Duane Paolini, Daniel Baeumler, Boris Claus, Laurence
Copyright Year	2015
Abstract	An increase in fuel economy standards has affected automakers’ decision toward designing lightweight vehicles and therefore transitioning from steel-based bodies to ones predominantly composed of aluminum. An introduction to lightweight materials couples that of lightweight joining with a thermo-mechanical process, Flow Drill Screwdriving (FDS). This process is favored in terms of robustness, short installation time, and only requiring access to one side. The most significant challenge of this process is reducing the material sheet separation to minimize any possibility of corrosion buildup. Warm forming of aluminum has been shown to increase ductility and formability of the material and thus the process benefits from a reduced cycle time that leads to cost reduction. In this study, the effect of an auxiliary heat source on the flow of Al6063 is investigated for the FDS application. In order to accomplish this task, a conduction-heating ring is implemented into the FDS process to raise the material temperature and thus reduce the total cycle time. Different preprocess material temperatures are studied to determine the effect of material temperature on the process time, installation torque, and sheet separation. As a result, with the thermal assistance, a reduction in the process time up to 52%, the maximum installation torque by 20%, and sheet separation by 11% were attained, indicating better quality joints at a lower cost.
Sponsorship	Manufacturing Engineering Division
File Format	PDF
ISBN	9780791856826
DOI	10.1115/MSEC2015-9435
Volume Number	Volume 1: Processing
Conference Proceedings	ASME 2015 International Manufacturing Science and Engineering Conference
Language	English
Publisher Date	2015-06-08
Publisher Place	Charlotte, North Carolina, USA
Access Restriction	Subscribed
Subject Keyword	Cycles Temperature Torque Aluminum Ductility Joining Separation (technology) Steel Flow (dynamics) Thermomechanics Vehicles Design Heat conduction Heat Fuel efficiency Corrosion Heating Robustness Drills (tools) Corporate average fuel economy
Content Type	Text
Resource Type	Article

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