NDLI: Wear Mechanism Analysis of Coated Carbide Tools in High-Speed Milling of Ti-6Al-4V Alloy via Cross-Section Characterization of Worn Cutting Edge

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Volume 2: Materials; Biomanufacturing; Properties, Applications and Systems; Sustainable Manufacturing

Volume 1: Processing

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Effect of Thermal Assistance on the Joining of Al6063 During Flow Drill Screwdriving

Numerical Analysis of the Effect of Non Uniform Electric Field on the Trajectory of Micro Water Jet

Electrically-Assisted Machining of Titanium Alloy Ti-6Al-4V and Nickel-Based Alloy IN-738: An Investigation

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LMDCAM2: Software Tool for Near-Net Repair, Cladding and Built-Up by Laser Metal Deposition

Laser Induced Porosity and Crystallinity Modification of a Bioactive Glass Coating on Titanium Substrates

A Hybrid Surface Processing Method Using Surface Alloying and Pulsed Laser Micro Melting on S7 Tool Steel

Prediction of Cutting Forces in High Speed Machining of Ti6Al4V Using SPH Method

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Supply Power Design of Oil Cooling Strategies for Precision Ball Screw Unit

Finite Element Study of the Cutting Mechanics of the Three Dimensional Rock Turning Process

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FE Simulation of Cryogenic Assisted Machining of Ti Alloy (Ti6AI4V)

Cutting Force and Friction Modelling in High Speed End-Milling

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Heat Treatment Response of Steel Fatigue Sample During Vacuum Carburization and High Pressure Gas Quenching Process

Role of Tool Flank Wear and Machining Speed in Developing of Residual Stress in Machined Surface During High Speed Machining of Titanium Alloys

Investigation of Finite Element Thermal Models for Workpiece Temperature in Cylinder Boring

A Novel Method Based on Adjusted Sample Entropy for Process Capability Analysis in Complex Manufacturing Processes

Comparison of the Effects of Down Milling and Up Milling on the Tool Temperature in Machining of Ti-6Al-4V

Prediction of Residual Stress in Multi-Step Orthogonal Cutting

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Strip Flatness Mechanism Analysis in Single-Stand Cold Mills

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The Development of Drawn Microchannel Flow Inserts for High Temperature Waste Heat Recuperators

Development of Si3N4/(W,Ti)C/Co Graded Nano-Composite Ceramic Tool and its Performance in Turning GH2132 Alloy

Wear Mechanism Analysis of Coated Carbide Tools in High-Speed Milling of Ti-6Al-4V Alloy via Cross-Section Characterization of Worn Cutting Edge

Experimental Investigations to Evaluate the Performance of Alternate Striped Coated Carbide Inserts in Turning of AISI 1040 Steel

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Direct Electric Current Spot Treatment’s Effect on Springback of 90 Degree Bent 2024-T3 Aluminum

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Wear Mechanism Analysis of Coated Carbide Tools in High-Speed Milling of Ti-6Al-4V Alloy via Cross-Section Characterization of Worn Cutting Edge

Content Provider	The American Society of Mechanical Engineers (ASME) Digital Collection
Author	Li, Anhai Zhao, Jun Lin, Fenghua
Copyright Year	2015
Abstract	Tool wear analysis is essential in high speed machining, especially in the intermittent cutting and milling processes. Analyses of tool wear mechanisms will be beneficial for proposing the suggestions in the tool design process how to enhance the tool material properties to improve the cutting performance and eventually tool life. Wear mechanisms of coated carbide tools in high-speed dry milling of Ti-6A1-4V were assessed by characterization of the cross-section of worn tool cutting edge utilizing scanning electron microscopy, and the element distribution of the worn tool surface was detected by using energy dispersive spectroscopy. Results show that flank wear, chipping and flaking of tool material on the rake face and/or at the nose of tools were the dominant failure modes. And synergistic interaction among coating delamination, erosion wear, adhesion, dissolution-diffusion wear, and thermal-mechanical fatigue wear were the main wear mechanisms analyzed from cross-sectional worn cutting edge. Erosion wear was identified in high speed milling of Titanium alloy and introduced into the wear mechanisms of metal cutting tools. The hydromechanics characteristic of the chips produced in high-speed machining should be responsible for erosion wear of cuttings tools.
Sponsorship	Manufacturing Engineering Division
File Format	PDF
ISBN	9780791856826
DOI	10.1115/MSEC2015-9335
Volume Number	Volume 1: Processing
Conference Proceedings	ASME 2015 International Manufacturing Science and Engineering Conference
Language	English
Publisher Date	2015-06-08
Publisher Place	Charlotte, North Carolina, USA
Access Restriction	Subscribed
Subject Keyword	Fluid mechanics High speed machining Scanning electron microscopy Spectroscopy Alloys Machining Carbide cutting tools Fatigue Coatings Adhesion Diffusion (physics) Design Cutting Titanium alloys Wear Metal cutting Milling Materials properties Coating processes Delamination Erosion Failure mechanisms
Content Type	Text
Resource Type	Article

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