NDLI: Fabrication of Electroplated CBN End-Mill for High-Efficiency Face Milling of Carbon Fiber Reinforced Plastic

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Volume 2: Materials; Biomanufacturing; Properties, Applications and Systems; Sustainable Manufacturing

Volume 1: Processing

Contact Forces in Unguided Vibratory Finishing

Utilizing Small External Vibrational Sources to Increase Polishing Material Removal Rates

Fabrication of Electroplated CBN End-Mill for High-Efficiency Face Milling of Carbon Fiber Reinforced Plastic

Research on Surface Formation Mechanism in Elliptical Ultrasonic Assisted Grinding (EUAG) of Monocrystal Sapphire Using Structure Function Fractal Method

Modeling Wear Process of Electroplated CBN Grinding Wheel

Detailed Analysis and Description of Grinding Wheel Topographies

Scratch Tests on Granite Using Micro-Laser Assisted Machining Technique

Graphene Oxide Colloidal Suspensions as Cutting Fluids for Micromachining: Part 1 — Fabrication and Performance Evaluation

Graphene Oxide Colloidal Suspensions as Cutting Fluids for Micromachining: Part 2 — Droplet Dynamics and Film Formation

Locally Applied Direct Electric Current’s Effect on Springback of 2024-T3 Aluminum After Single Point Incremental Forming

Effect of Thermal Assistance on the Joining of Al6063 During Flow Drill Screwdriving

Numerical Analysis of the Effect of Non Uniform Electric Field on the Trajectory of Micro Water Jet

Electrically-Assisted Machining of Titanium Alloy Ti-6Al-4V and Nickel-Based Alloy IN-738: An Investigation

Simultaneous 9-Axis-Laser-Processing

LMDCAM2: Software Tool for Near-Net Repair, Cladding and Built-Up by Laser Metal Deposition

Laser Induced Porosity and Crystallinity Modification of a Bioactive Glass Coating on Titanium Substrates

A Hybrid Surface Processing Method Using Surface Alloying and Pulsed Laser Micro Melting on S7 Tool Steel

Prediction of Cutting Forces in High Speed Machining of Ti6Al4V Using SPH Method

A Line Heat Input Model for Additive Manufacturing

Supply Power Design of Oil Cooling Strategies for Precision Ball Screw Unit

Finite Element Study of the Cutting Mechanics of the Three Dimensional Rock Turning Process

Fatigue Behaviour of Lead-Free Solder Interconnections in Life Prediction of Trilayer Structures Subjected to Thermal Cycling

Surface Roughness Prediction Using Numerical Scheme and Feedback Control

Study of the Gaussian Distribution of Heat Flux for Micro-EDM

Process Parameter Studies of Molecular Dynamics Models to Control Substrate Wettability

The Prediction of Fixture Comprehensive Influence on the Machining Error of Features Pattern

Surface Topography Separation Based on Wavelet Reconstruction and Empirical Mode Decomposition

FE Simulation of Cryogenic Assisted Machining of Ti Alloy (Ti6AI4V)

Cutting Force and Friction Modelling in High Speed End-Milling

Optimal Blank Shape Prediction Considering Sheet Thickness Variation for Multistage Deep Drawing

Effect of Variable Blank Holder Force on the Springback and Weld-Line Movement During Draw-Bending of Tailor Welded Blanks

Heat Treatment Response of Steel Fatigue Sample During Vacuum Carburization and High Pressure Gas Quenching Process

Role of Tool Flank Wear and Machining Speed in Developing of Residual Stress in Machined Surface During High Speed Machining of Titanium Alloys

Investigation of Finite Element Thermal Models for Workpiece Temperature in Cylinder Boring

A Novel Method Based on Adjusted Sample Entropy for Process Capability Analysis in Complex Manufacturing Processes

Comparison of the Effects of Down Milling and Up Milling on the Tool Temperature in Machining of Ti-6Al-4V

Prediction of Residual Stress in Multi-Step Orthogonal Cutting

Nanoindentation Models With Realistic AFM Tip Geometries

Strip Flatness Mechanism Analysis in Single-Stand Cold Mills

Rotary Ultrasonic Machining of CFRP: Design of Experiment With a Cutting Force Model

The Large Pulsed Electron Beam (LPEB)-Assisted Hybrid Deburring Process of the Patterned Metal Masks

Investigations Into the Removal of EDM Recast Layer With Magnetic Abrasive Machining

Electrochemical Corrosion Resistance of AISI H13 Steel Machined by Electro Discharge Machining

Process Simulation of Electrochemical Machining of Convexity Structure on Revolving Workpiece

Some Investigations on Surface Texturing on Monel 400 Using Photochemical Machining

Research on the Machining Performance of SiC/Al Composites Utilizing the BEAM Process

Analysis of Shaped Electrode Based on Size Effects in Electrical Discharge Machining (EDM)

Atomized Dielectric Spray-Based Electric Discharge Machining (Spray-EDM) for Sustainable Manufacturing

Rotary Ultrasonic Machining of Carbon Fiber Reinforced Plastics: A Design of Experiment

On Modeling and Simulation of the Discharging Activity in Electrochemical Discharge Machining

Corrosion Study on Liquid Marble Based Localized Electrochemical Deposition on Cold Rolled Steel

The Effect of Nanoclay on the Rheological Properties of Polylactic Acid/Polyhydroxybutyrate-Valerate Blends

Tuning the Mechanical Properties of High-Density Polyethylene by ECAE Process

Shape Memory Composite Hands for Space Applications

Manufacturing of a Shape Memory Polymer Actuator

Mechanical Properties of Densified Untwisted Carbon Nanotube Yarn / Epoxy Composites

Development and Characterization of Inconel-Based Mixtures for Metal Injection Molding Applications

Effect of Tool Wear on Hole Quality in Drilling of Carbon Fiber Reinforced Plastic-Titanium Stacks Using Tungsten Carbide and PCD Tools

Investigation on the Effect of Carbon Nanotubes Concentration on the Electrical and Rheological Properties of PP/MWCNTs Composites

The Impact of Argon Shielding Flow Rate on Laser Engineered Net Shaping (LENS) of Ti-6Al-4V

Characterization of Microstructure and Mechanical Property of Inconel 718 From Selective Laser Melting

A Sensitivity Analysis Study on the Material Properties and Process Parameters for Selective Laser Melting of Inconel 625

Review on Powder-Bed Laser Additive Manufacturing of Inconel 718 Parts

Impact of Additive Manufacturing Adoption on Future of Supply Chains

Effects of Process Variables on Extrusion of Carbon Fiber Reinforced ABS Filament for Additive Manufacturing

Airflow Assisted Electrohydrodynamic Jet Printing: An Advanced Micro-Additive Manufacturing Technique

Additive Manufacturing of CFRP Composites Using Fused Deposition Modeling: Effects of Carbon Fiber Content and Length

Fundamental Requirements for Data Representations in Laser-Based Powder Bed Fusion

Design for Manufacturability in Additive Manufacturing Using a Graph Based Approach

4D Printing: Design and Fabrication of 3D Shell Structures With Curved Surfaces Using Controlled Self-Folding

Nano-CT Characterization of Structural Voids and Air Bubbles in Fused Deposition Modeling for Additive Manufacturing

Deformation Evaluation of Part Overhang Configurations in Electron Beam Additive Manufacturing

Electrohydrodynamic Jet Printing of Silver Seeds: Micro Scale Patterning by Electroless Copper Deposition

Ultrasonic-Assisted Dilute Acid Pretreatment of Poplar Wood Biomass for Biofuel Manufacturing: A Preliminary Study

Design, Fabrication, Simulation and Testing of a Novel Ocean Wave Energy Converter

The Development of Drawn Microchannel Flow Inserts for High Temperature Waste Heat Recuperators

Development of Si3N4/(W,Ti)C/Co Graded Nano-Composite Ceramic Tool and its Performance in Turning GH2132 Alloy

Wear Mechanism Analysis of Coated Carbide Tools in High-Speed Milling of Ti-6Al-4V Alloy via Cross-Section Characterization of Worn Cutting Edge

Experimental Investigations to Evaluate the Performance of Alternate Striped Coated Carbide Inserts in Turning of AISI 1040 Steel

Feasibility of End Mill Cooling Using the Venturi Effect With Compressed Air

Modelling of Heat Affected Zone Softening in Laser Welding of M1500

Analysis of Weld Formation in Multilayer Ultrasonic Metal Welding Using High-Speed Images

The Assembly Variation Modeling for the Rear Casing Wax Part Based on Polar Coordinate

Estimation of Weld Bead Geometry in Gas Metal Arc Welding of Aluminum Using Electrical Signals and Liquid Surface Model

Robustness of 802.15 Wireless Interface for Real-Time Thermal Feedback Control of the Friction Stir Welding Process

Study of Plunge Stage for a Hybrid Friction Stir Welding Process Based on Electro-Plastic Effect

Hot Gas Forming for Advanced Tubular Automobile Components: Opportunities and Challenges

Tool Load Sensitivity Against Multidimensional Process Influences in Microblanking of Thin Metal Foils With Silicon Punches

Development of a Die Compensation Algorithm for Sheet Metal Stamping With Deformable Tools

Advances in Plastic Anisotropy and Forming Limits in Sheet Metal Forming

Galling and Die Build-Up in Forming Uncoated, Cold-Rolled Advanced High-Strength Steels (AHSS)

Effect of Incremental Depth and Part Shape on Failure Modes in Single Point Incremental Forming of Polymers

Experimental Investigation on Elastic Spring Back in Deformation Machining Bending Mode

Compensations for Tool Path to Enhance Accuracy During Double Sided Incremental Forming

Basic Investigations in Incremental Profile Forming

Effects of Tool Positions in Accumulated Double-Sided Incremental Forming on Part Geometry

Incrementally Formed Stiffeners Effect on the Reduction of Springback in 2024-T3 Aluminum After Single Point Incremental Forming

Effect of Toolpath on the Springback of 2024-T3 Aluminum During Single Point Incremental Forming

Design of a Continuous-Bending-Under-Tension Machine and Initial Experiments on Al-6022-T4

Arbitrary Lagrangian Eulerian FEA Method to Predict Wavy Pattern and Weldability Window During Magnetic Pulsed Welding

Direct Adhesion of Warm Roll-Bonded Al1100/Polyurethane/Al1100 Sandwich Composite

Importance of Feature Sequencing in Incremental Forming

Novel Extrusion Punch Design for Improved Lubrication and Punch Ejection

Cryogenic Cutting of AZ31B-O Mg Alloy for Improved Surface Integrity: Part I — Process Principles and Material Modeling

Cryogenic Cutting of AZ31B-O Mg Alloy for Improved Surface Integrity: Part II — Physics-Based Process Modeling of Surface Microstructural Alteration

Research on a Novel High-Speed Pulsating Turning Technology

A Review of Bone Graft Substitutes Made From HA-Polymer Composite Scaffolds and Fabrication Potential With Laser-Based Additive Manufacturing Processes

Wire-Fed Additive Manufacturing of Transparent Glass Parts

Direct Electric Current Spot Treatment’s Effect on Springback of 90 Degree Bent 2024-T3 Aluminum

Cutting Tool Condition Monitoring and Prediction Based on Dynamic Data Driven Approaches

Evaluation of the Working Surface of the Grinding Wheel Using Speckle Image Analysis

Dual-Tree Wavelet Packet Transform for Ultrasonic Data Transmission Through Metal Structures

Investigation of the Relationship Between Vibration Data and Tool Wear During End-Milling of Gamma-Prime Strengthened Alloys

Laser Profiling of Aluminum Oxide Grinding Wheels

A Thermal Model for Laser Hardening Simulation

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Fabrication of Electroplated CBN End-Mill for High-Efficiency Face Milling of Carbon Fiber Reinforced Plastic

Content Provider	The American Society of Mechanical Engineers (ASME) Digital Collection
Author	Furuki, Tatsuya Hirogaki, Toshiki Aoyama, Eiichi Ogawa, Keiji Inaba, Kiyofumi
Copyright Year	2015
Abstract	Carbon fiber reinforced plastic (CFRP) was developed in the 1960s. Since then, it has been used in various fields. Accordingly, the number of studies related to machining of CFRP has been increasing (e.g. cutting, laser processing, or abrasive water jet machining). However, these studies have been focusing on the trimming of surplus portions or drilling. In addition, the degradation of mechanical properties due to the heat induced during machining has not been sufficiently considered. Furthermore, another issue is the cost involved, such as tool and equipment costs. This makes several of these proposed methods tremendously expensive. Therefore, in this study, electroplated end-mills with electrodeposited cBN or diamond grains of different grit sizes (the mesh size are #600, #1000, #1500 and #2000) are fabricated. As a result, the cost of the electroplated tool will decrease by 2/3 compared to general diamond-coated tools. Moreover, the flat cutting of CFRP is often carried out with these fabricated tools and with general diamond-coated tools. In cases where the fabricated tools are used, the machined CFRP products are burr-free or nap-free. Additionally, the induced CFRP temperature during cutting decreases compared to the case of diamond-coated tools. From these results, the optimum grit size was determined to be #1000. On the other hand, end-mills with deposited cBN or diamond grains, fixed on the tip of the fabricated tool, occasionally dropped out after a few paths. Therefore, efforts are presented to improve the tool tip shape and minimize its grain dropout rate. Based on such improved characteristics, the electrodeposited end-mill is expected to be able to machine CFRP more effectively.
Sponsorship	Manufacturing Engineering Division
File Format	PDF
ISBN	9780791856826
DOI	10.1115/MSEC2015-9280
Volume Number	Volume 1: Processing
Conference Proceedings	ASME 2015 International Manufacturing Science and Engineering Conference
Language	English
Publisher Date	2015-06-08
Publisher Place	Charlotte, North Carolina, USA
Access Restriction	Subscribed
Subject Keyword	Drilling Water Temperature Diamonds Machining Mechanical properties Carbon reinforced plastics Machinery Cutting Heat Lasers Milling Manufacturing Shapes
Content Type	Text
Resource Type	Article

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