NDLI: Galling and Die Build-Up in Forming Uncoated, Cold-Rolled Advanced High-Strength Steels (AHSS)

Please wait, while we are loading the content...

ANES/ASME Joint National Solar Energy Week

ASME Citrus Engineering Symposium

ASME India Oil and Gas Pipeline Conference

ASME International Mechanical Engineering Congress and Exposition

ASME International Pipeline Geotechnical Conference

ASME Power Conference

ASME Turbine Blade Tip Symposium

ASME/IEEE Joint Rail Conference

ASME/JSME Thermal Engineering Joint Conference

ASME/NRC Pump and Valve Symposium

ASME/USCG Workshop on Marine Technology and Standards

CANEUS: MNT for Aerospace Applications

Dynamic Systems and Control Conference

Energy Nanotechnology International Conference

Energy Sustainability

Engineering Systems Design and Analysis

Engineering Technology Conference on Energy

Fluid Power Systems Technology

Fluids Engineering Division Summer Meeting

Frontiers in Biomedical Devices

Gas Turbine India Conference

Global Congress on NanoEngineering for Medicine and Biology

Heat Transfer Summer Conference

High Temperature Reactor Technology

Information Storage and Processing Systems

Integrated Nanosystems: Design, Synthesis, and Applications

Internal Combustion Engine Division Fall Technical Conference

Internal Combustion Engine Division Spring Technical Conference

International Conference on Fluidized Bed Combustion

International Conference on Fuel Cell Science, Engineering and Technology

International Conference on Integration and Commercialization of Micro and Nanosystems

International Conference on Micro/Nanoscale Heat Transfer

International Conference on Nanochannels, Microchannels, and Minichannels

International Conference on Nuclear Engineering

International Conference on Offshore Mechanics and Arctic Engineering

International Conference on Radioactive Waste Management and Environmental Remediation

International Design Engineering Technical Conferences and Computers and Information in Engineering Conference

International Electronic Packaging Technical Conference and Exhibition

International Heat Transfer Conference

International Joint Power Generation Conference

International Joint Tribology Conference

International Manufacturing Science and Engineering Conference

ASME 2006 International Manufacturing Science and Engineering Conference(MSEC2006)

ASME 2007 International Manufacturing Science and Engineering Conference(MSEC2007)

ASME 2008 International Manufacturing Science and Engineering Conference collocated with the 3rd JSME/ASME International Conference on Materials and Processing(MSEC2008)

ASME 2009 International Manufacturing Science and Engineering Conference(MSEC2009)

ASME 2010 International Manufacturing Science and Engineering Conference(MSEC2010)

ASME 2011 International Manufacturing Science and Engineering Conference(MSEC2011)

ASME 2012 International Manufacturing Science and Engineering Conference collocated with the 40th North American Manufacturing Research Conference and in participation with the International Conference on Tribology Materials and Processing(MSEC2012)

ASME 2013 International Manufacturing Science and Engineering Conference collocated with the 41st North American Manufacturing Research Conference(MSEC2013)

ASME 2014 International Manufacturing Science and Engineering Conference collocated with the JSME 2014 International Conference on Materials and Processing and the 42nd North American Manufacturing Research Conference(MSEC2014)

ASME 2015 International Manufacturing Science and Engineering Conference(MSEC2015)

Volume 2: Materials; Biomanufacturing; Properties, Applications and Systems; Sustainable Manufacturing

Volume 1: Processing

Contact Forces in Unguided Vibratory Finishing

Utilizing Small External Vibrational Sources to Increase Polishing Material Removal Rates

Fabrication of Electroplated CBN End-Mill for High-Efficiency Face Milling of Carbon Fiber Reinforced Plastic

Research on Surface Formation Mechanism in Elliptical Ultrasonic Assisted Grinding (EUAG) of Monocrystal Sapphire Using Structure Function Fractal Method

Modeling Wear Process of Electroplated CBN Grinding Wheel

Detailed Analysis and Description of Grinding Wheel Topographies

Scratch Tests on Granite Using Micro-Laser Assisted Machining Technique

Graphene Oxide Colloidal Suspensions as Cutting Fluids for Micromachining: Part 1 — Fabrication and Performance Evaluation

Graphene Oxide Colloidal Suspensions as Cutting Fluids for Micromachining: Part 2 — Droplet Dynamics and Film Formation

Locally Applied Direct Electric Current’s Effect on Springback of 2024-T3 Aluminum After Single Point Incremental Forming

Effect of Thermal Assistance on the Joining of Al6063 During Flow Drill Screwdriving

Numerical Analysis of the Effect of Non Uniform Electric Field on the Trajectory of Micro Water Jet

Electrically-Assisted Machining of Titanium Alloy Ti-6Al-4V and Nickel-Based Alloy IN-738: An Investigation

Simultaneous 9-Axis-Laser-Processing

LMDCAM2: Software Tool for Near-Net Repair, Cladding and Built-Up by Laser Metal Deposition

Laser Induced Porosity and Crystallinity Modification of a Bioactive Glass Coating on Titanium Substrates

A Hybrid Surface Processing Method Using Surface Alloying and Pulsed Laser Micro Melting on S7 Tool Steel

Prediction of Cutting Forces in High Speed Machining of Ti6Al4V Using SPH Method

A Line Heat Input Model for Additive Manufacturing

Supply Power Design of Oil Cooling Strategies for Precision Ball Screw Unit

Finite Element Study of the Cutting Mechanics of the Three Dimensional Rock Turning Process

Fatigue Behaviour of Lead-Free Solder Interconnections in Life Prediction of Trilayer Structures Subjected to Thermal Cycling

Surface Roughness Prediction Using Numerical Scheme and Feedback Control

Study of the Gaussian Distribution of Heat Flux for Micro-EDM

Process Parameter Studies of Molecular Dynamics Models to Control Substrate Wettability

The Prediction of Fixture Comprehensive Influence on the Machining Error of Features Pattern

Surface Topography Separation Based on Wavelet Reconstruction and Empirical Mode Decomposition

FE Simulation of Cryogenic Assisted Machining of Ti Alloy (Ti6AI4V)

Cutting Force and Friction Modelling in High Speed End-Milling

Optimal Blank Shape Prediction Considering Sheet Thickness Variation for Multistage Deep Drawing

Effect of Variable Blank Holder Force on the Springback and Weld-Line Movement During Draw-Bending of Tailor Welded Blanks

Heat Treatment Response of Steel Fatigue Sample During Vacuum Carburization and High Pressure Gas Quenching Process

Role of Tool Flank Wear and Machining Speed in Developing of Residual Stress in Machined Surface During High Speed Machining of Titanium Alloys

Investigation of Finite Element Thermal Models for Workpiece Temperature in Cylinder Boring

A Novel Method Based on Adjusted Sample Entropy for Process Capability Analysis in Complex Manufacturing Processes

Comparison of the Effects of Down Milling and Up Milling on the Tool Temperature in Machining of Ti-6Al-4V

Prediction of Residual Stress in Multi-Step Orthogonal Cutting

Nanoindentation Models With Realistic AFM Tip Geometries

Strip Flatness Mechanism Analysis in Single-Stand Cold Mills

Rotary Ultrasonic Machining of CFRP: Design of Experiment With a Cutting Force Model

The Large Pulsed Electron Beam (LPEB)-Assisted Hybrid Deburring Process of the Patterned Metal Masks

Investigations Into the Removal of EDM Recast Layer With Magnetic Abrasive Machining

Electrochemical Corrosion Resistance of AISI H13 Steel Machined by Electro Discharge Machining

Process Simulation of Electrochemical Machining of Convexity Structure on Revolving Workpiece

Some Investigations on Surface Texturing on Monel 400 Using Photochemical Machining

Research on the Machining Performance of SiC/Al Composites Utilizing the BEAM Process

Analysis of Shaped Electrode Based on Size Effects in Electrical Discharge Machining (EDM)

Atomized Dielectric Spray-Based Electric Discharge Machining (Spray-EDM) for Sustainable Manufacturing

Rotary Ultrasonic Machining of Carbon Fiber Reinforced Plastics: A Design of Experiment

On Modeling and Simulation of the Discharging Activity in Electrochemical Discharge Machining

Corrosion Study on Liquid Marble Based Localized Electrochemical Deposition on Cold Rolled Steel

The Effect of Nanoclay on the Rheological Properties of Polylactic Acid/Polyhydroxybutyrate-Valerate Blends

Tuning the Mechanical Properties of High-Density Polyethylene by ECAE Process

Shape Memory Composite Hands for Space Applications

Manufacturing of a Shape Memory Polymer Actuator

Mechanical Properties of Densified Untwisted Carbon Nanotube Yarn / Epoxy Composites

Development and Characterization of Inconel-Based Mixtures for Metal Injection Molding Applications

Effect of Tool Wear on Hole Quality in Drilling of Carbon Fiber Reinforced Plastic-Titanium Stacks Using Tungsten Carbide and PCD Tools

Investigation on the Effect of Carbon Nanotubes Concentration on the Electrical and Rheological Properties of PP/MWCNTs Composites

The Impact of Argon Shielding Flow Rate on Laser Engineered Net Shaping (LENS) of Ti-6Al-4V

Characterization of Microstructure and Mechanical Property of Inconel 718 From Selective Laser Melting

A Sensitivity Analysis Study on the Material Properties and Process Parameters for Selective Laser Melting of Inconel 625

Review on Powder-Bed Laser Additive Manufacturing of Inconel 718 Parts

Impact of Additive Manufacturing Adoption on Future of Supply Chains

Effects of Process Variables on Extrusion of Carbon Fiber Reinforced ABS Filament for Additive Manufacturing

Airflow Assisted Electrohydrodynamic Jet Printing: An Advanced Micro-Additive Manufacturing Technique

Additive Manufacturing of CFRP Composites Using Fused Deposition Modeling: Effects of Carbon Fiber Content and Length

Fundamental Requirements for Data Representations in Laser-Based Powder Bed Fusion

Design for Manufacturability in Additive Manufacturing Using a Graph Based Approach

4D Printing: Design and Fabrication of 3D Shell Structures With Curved Surfaces Using Controlled Self-Folding

Nano-CT Characterization of Structural Voids and Air Bubbles in Fused Deposition Modeling for Additive Manufacturing

Deformation Evaluation of Part Overhang Configurations in Electron Beam Additive Manufacturing

Electrohydrodynamic Jet Printing of Silver Seeds: Micro Scale Patterning by Electroless Copper Deposition

Ultrasonic-Assisted Dilute Acid Pretreatment of Poplar Wood Biomass for Biofuel Manufacturing: A Preliminary Study

Design, Fabrication, Simulation and Testing of a Novel Ocean Wave Energy Converter

The Development of Drawn Microchannel Flow Inserts for High Temperature Waste Heat Recuperators

Development of Si3N4/(W,Ti)C/Co Graded Nano-Composite Ceramic Tool and its Performance in Turning GH2132 Alloy

Wear Mechanism Analysis of Coated Carbide Tools in High-Speed Milling of Ti-6Al-4V Alloy via Cross-Section Characterization of Worn Cutting Edge

Experimental Investigations to Evaluate the Performance of Alternate Striped Coated Carbide Inserts in Turning of AISI 1040 Steel

Feasibility of End Mill Cooling Using the Venturi Effect With Compressed Air

Modelling of Heat Affected Zone Softening in Laser Welding of M1500

Analysis of Weld Formation in Multilayer Ultrasonic Metal Welding Using High-Speed Images

The Assembly Variation Modeling for the Rear Casing Wax Part Based on Polar Coordinate

Estimation of Weld Bead Geometry in Gas Metal Arc Welding of Aluminum Using Electrical Signals and Liquid Surface Model

Robustness of 802.15 Wireless Interface for Real-Time Thermal Feedback Control of the Friction Stir Welding Process

Study of Plunge Stage for a Hybrid Friction Stir Welding Process Based on Electro-Plastic Effect

Hot Gas Forming for Advanced Tubular Automobile Components: Opportunities and Challenges

Tool Load Sensitivity Against Multidimensional Process Influences in Microblanking of Thin Metal Foils With Silicon Punches

Development of a Die Compensation Algorithm for Sheet Metal Stamping With Deformable Tools

Advances in Plastic Anisotropy and Forming Limits in Sheet Metal Forming

Galling and Die Build-Up in Forming Uncoated, Cold-Rolled Advanced High-Strength Steels (AHSS)

Effect of Incremental Depth and Part Shape on Failure Modes in Single Point Incremental Forming of Polymers

Experimental Investigation on Elastic Spring Back in Deformation Machining Bending Mode

Compensations for Tool Path to Enhance Accuracy During Double Sided Incremental Forming

Basic Investigations in Incremental Profile Forming

Effects of Tool Positions in Accumulated Double-Sided Incremental Forming on Part Geometry

Incrementally Formed Stiffeners Effect on the Reduction of Springback in 2024-T3 Aluminum After Single Point Incremental Forming

Effect of Toolpath on the Springback of 2024-T3 Aluminum During Single Point Incremental Forming

Design of a Continuous-Bending-Under-Tension Machine and Initial Experiments on Al-6022-T4

Arbitrary Lagrangian Eulerian FEA Method to Predict Wavy Pattern and Weldability Window During Magnetic Pulsed Welding

Direct Adhesion of Warm Roll-Bonded Al1100/Polyurethane/Al1100 Sandwich Composite

Importance of Feature Sequencing in Incremental Forming

Novel Extrusion Punch Design for Improved Lubrication and Punch Ejection

Cryogenic Cutting of AZ31B-O Mg Alloy for Improved Surface Integrity: Part I — Process Principles and Material Modeling

Cryogenic Cutting of AZ31B-O Mg Alloy for Improved Surface Integrity: Part II — Physics-Based Process Modeling of Surface Microstructural Alteration

Research on a Novel High-Speed Pulsating Turning Technology

A Review of Bone Graft Substitutes Made From HA-Polymer Composite Scaffolds and Fabrication Potential With Laser-Based Additive Manufacturing Processes

Wire-Fed Additive Manufacturing of Transparent Glass Parts

Direct Electric Current Spot Treatment’s Effect on Springback of 90 Degree Bent 2024-T3 Aluminum

Cutting Tool Condition Monitoring and Prediction Based on Dynamic Data Driven Approaches

Evaluation of the Working Surface of the Grinding Wheel Using Speckle Image Analysis

Dual-Tree Wavelet Packet Transform for Ultrasonic Data Transmission Through Metal Structures

Investigation of the Relationship Between Vibration Data and Tool Wear During End-Milling of Gamma-Prime Strengthened Alloys

Laser Profiling of Aluminum Oxide Grinding Wheels

A Thermal Model for Laser Hardening Simulation

ASME 2016 11th International Manufacturing Science and Engineering Conference(MSEC2016)

ASME 2017 12th International Manufacturing Science and Engineering Conference collocated with the JSME/ASME 2017 6th International Conference on Materials and Processing(MSEC2017)

ASME 2018 13th International Manufacturing Science and Engineering Conference(MSEC2018)

International Pipeline Conference

International Solar Energy Conference

International Symposium on Flexible Automation

Multifunctional Nanocomposites and Nanomaterials International Conference

Noise Control and Acoustics Division Conference

North American Waste-to-Energy Conference

Pressure Technology

Pressure Vessels and Piping Conference

Rail Transportation Division Conference

Small Modular Reactors Symposium

Smart Materials, Adaptive Structures and Intelligent Systems

Summer Bioengineering Conference

Turbo Expo: Power for Land, Sea, and Air

Verification and Validation

Water Quality, Drought, Human Health and Engineering Conference

Wind Energy Symposium

World Conference on Innovative Virtual Reality

World Tribology Congress

Galling and Die Build-Up in Forming Uncoated, Cold-Rolled Advanced High-Strength Steels (AHSS)

Content Provider	The American Society of Mechanical Engineers (ASME) Digital Collection
Author	Shih, Hua-Chu
Copyright Year	2015
Abstract	Uncoated advanced high strength steels (AHSS) are being used for non-exposed automotive applications where high strength is required. Due to higher contact pressures and friction forces between the tooling and sheet steel, increased die wear, die build-up and sheet steel surface galling have been observed. Although various countermeasures have been adopted in production to address these issues, the stamping die tryout process has not been revised accordingly. Proper heat treatment of uncoated tryout dies is required to prevent wear in stamping uncoated, cold-rolled AHSS. Whether die build-up and sheet steel surface galling occur depends on the steel surface condition. The intent of this study is to investigate the effects of steel surface topography on die build-up, sheet steel surface galling and friction in forming uncoated cold-rolled AHSS. DP590 and DP980 with different thickness and different finish rolled textures were tested with the bending under tension (BUT) tester to study these effects. A reciprocal cyclic bend test system (CBTS) of modifying bending under tension test was used to investigate wear and build-up between different surface texture steels in a production condition. Results indicate that the finish roll surface texture is found to be the root cause for the die build-up and steel surface galling that occurs during forming with uncoated dies. The ground-roll surface is the worst in terms of galling and build-up while the Electro-Discharge Textured (EDT) surface is the best. The surface parameters Skewness (Rsk) and Kurtosis (Rku) are found to be able to assess steel galling and die build-up behaviors for uncoated cold rolled AHSS using the uncoated D2 die. A surface with Rsk larger than −0.5 and Rku less than 3 can prevent galling and die build-up in the die tryout process, which is recommended to finish roll the uncoated cold rolled AHSS.
Sponsorship	Manufacturing Engineering Division
File Format	PDF
ISBN	9780791856826
DOI	10.1115/MSEC2015-9237
Volume Number	Volume 1: Processing
Conference Proceedings	ASME 2015 International Manufacturing Science and Engineering Conference
Language	English
Publisher Date	2015-06-08
Publisher Place	Charlotte, North Carolina, USA
Access Restriction	Subscribed
Subject Keyword	High strength steel Texture (materials) Steel Galling Tooling Steel sheet Finishes Friction Metal stamping Wear Automotive industry Countermeasures Tension Surface texture Heat treating (metalworking)
Content Type	Text
Resource Type	Article

Central Library (ISO-9001:2015 Certified)
Indian Institute of Technology Kharagpur
Kharagpur, West Bengal, India | PIN - 721302

See location in the Map
03222 282435
Mail: support@ndl.gov.in

Sl.	Authority	Responsibilities	Communication Details
1	Ministry of Education (GoI), Department of Higher Education	Sanctioning Authority	https://www.education.gov.in/ict-initiatives
2	Indian Institute of Technology Kharagpur	Host Institute of the Project: The host institute of the project is responsible for providing infrastructure support and hosting the project	https://www.iitkgp.ac.in
3	National Digital Library of India Office, Indian Institute of Technology Kharagpur	The administrative and infrastructural headquarters of the project	Dr. B. Sutradhar bsutra@ndl.gov.in
4	Project PI / Joint PI	Principal Investigator and Joint Principal Investigators of the project	Dr. B. Sutradhar bsutra@ndl.gov.in Prof. Saswat Chakrabarti will be added soon
5	Website/Portal (Helpdesk)	Queries regarding NDLI and its services	support@ndl.gov.in
6	Contents and Copyright Issues	Queries related to content curation and copyright issues	content@ndl.gov.in
7	National Digital Library of India Club (NDLI Club)	Queries related to NDLI Club formation, support, user awareness program, seminar/symposium, collaboration, social media, promotion, and outreach	clubsupport@ndl.gov.in
8	Digital Preservation Centre (DPC)	Assistance with digitizing and archiving copyright-free printed books	dpc@ndl.gov.in
9	IDR Setup or Support	Queries related to establishment and support of Institutional Digital Repository (IDR) and IDR workshops	idr@ndl.gov.in