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| Content Provider | Springer Nature Link |
|---|---|
| Author | Sarkari Khorrami, Mahmoud Kokabi, Amir Hossein Movahedi, Mojtaba |
| Copyright Year | 2015 |
| Abstract | In this work, friction stir soldering (FSS) as a new approach for fabrication of copper/copper lap joints was introduced. This process is principally based on the friction stir processing (FSP) that can be performed using FSP tools with and without pin on the top sheet. In the present study, Pb-Sn foil was used as a solder which would be melted and then extruded in the area between the copper sheets during FSS process. This process was carried out using tools with and without pin at various rotation speeds of 1200, 1400, and 1600 rpm and traverse speed of 32 mm/min. Also, the same joint was fabricated using furnace soldering to compare the mechanical properties obtained with FSS and furnace soldering processes. It was observed that FSS possesses some advantages over the conventional furnace soldering process including the formation of more bond area at the interface corresponding to the higher fracture load of FSS joints compared with furnace soldering one. Moreover, it was concluded that the thickness of intermetallic compounds (IMCs) and the formation of voids at the joint interface were the predominant factor determining the mechanical properties of the FSS joints produced by FSS tool with and without pin, respectively. The microstructural examinations revealed that Cu-Sn IMCs of Cu$_{3}$Sn and Cu$_{6}$Sn$_{5}$ were formed at the joint interface. It was observed that the FSS joint produced by tool with pin experienced the more peak temperature in comparison with that produced by pin-free tool. This may lead to the formation of thicker IMCs at the interface. Of course, the thickness of IMCs can be controlled by choosing proper FSS parameters, especially the rotation speed of the tool. |
| Starting Page | 2158 |
| Ending Page | 2169 |
| Page Count | 12 |
| File Format | |
| ISSN | 10599495 |
| Journal | Journal of Materials Engineering and Performance |
| Volume Number | 24 |
| Issue Number | 5 |
| e-ISSN | 15441024 |
| Language | English |
| Publisher | Springer US |
| Publisher Date | 2015-03-28 |
| Publisher Place | Boston |
| Access Restriction | One Nation One Subscription (ONOS) |
| Subject Keyword | copper sheets friction stir soldering intermetallic lap joint mechanical properties microstructure Pb-Sn solder Characterization and Evaluation of Materials Tribology, Corrosion and Coatings Quality Control, Reliability, Safety and Risk Engineering Design |
| Content Type | Text |
| Resource Type | Article |
| Subject | Mechanics of Materials Materials Science Mechanical Engineering |
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