NDLI: Optimization of Blended-Elemental Powder-Based Titanium Alloy Extrusions for Aerospace Applications

Content Provider	Springer Nature Link
Author	El Soudani, Sami M. Yu, Kuang O. Crist, Ernie M. Sun, Fusheng Campbell, Michael B. Esposito, Tony S. Phillips, Joshua J. Moxson, Vladimir Duz, Vlad A.
Copyright Year	2012
Abstract	The process of canless extrusion in ambient environment, using cold isostatic pressed, and vacuum-sintered, direct-consolidated blended-elemental hydrided ADMA titanium powder, mixed with master alloy powder for the Ti-6Al-4V composition, has been successfully demonstrated. However, these initially processed unoptimized powder-based extrusions also exhibited oxygen content of about 3000 ppm, within the ASTM B817 Standard, but exceeding the AMS Specification 4935 maximum limit of 2000 ppm, and with pre-extrusion residual hydrogen within 300–500 ppm resulting in post-extrusion void nucleation aligned with the extrusion direction. Additional optimization of extrusion billets during the CIP-and-sintering steps has been successfully demonstrated reducing both oxygen and hydrogen contents to levels at or below the AMS Specification limits for Ti-6Al-4V composition (oxygen content of 2000 ppm maximum, and hydrogen content of 125 ppm maximum). Processing-microstructure-property correlations of the optimized, AMS-4935-Specification-conformant, Ti-6Al-4V blended-elemental powder-based product form exhibited an overall mechanical property balance matching that of double-arc-remelted ingot-based extrusions. Property matching was not only in terms of static mechanical properties (room-temperature tensile properties, and monotonic fracture toughness K $_{IC}$ (K $_{Q}$) values), but also in terms of dynamic fatigue properties (combined S/N plus da/dN properties), as well as stress-corrosion resistance, as measured in terms of K $_{ISCC}$ threshold values.
Starting Page	899
Ending Page	910
Page Count	12
File Format	PDF
ISSN	10735623
Journal	Metallurgical and Materials Transactions A
Volume Number	44
Issue Number	2
e-ISSN	15431940
Language	English
Publisher	Springer US
Publisher Date	2012-09-26
Publisher Place	Boston
Access Restriction	One Nation One Subscription (ONOS)
Subject Keyword	Metallic Materials Characterization and Evaluation of Materials Structural Materials Surfaces and Interfaces, Thin Films Nanotechnology
Content Type	Text
Resource Type	Article
Subject	Mechanics of Materials Metals and Alloys Condensed Matter Physics

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