NDLI: Evaluation of electron beam welding technique for the integration of robust sensor elements into high-pressure automotive systems

Content Provider	Springer Nature Link
Author	Schmid, U. Schmitt Landsiedel, D. Krötz, G.
Copyright Year	2008
Abstract	For “on board” diagnosis purposes of the injected fuel quantity flow sensitive elements based on the thermo-resistive measurement principle were integrated into finished Common Rail injection nozzles of valve-covered orifice (VCO) or mini-sac hole (MSH) class. Electron-discharge machining as well as electron beam welding technique are key technologies for a reliable integration procedure. To demonstrate negligible influence on the hydraulic performance of the nozzle after modification an optical measurement set-up is used to record temporally resolved the propagation of the spray patterns ejected from the six injection holes simultaneously. From these investigations the impact on the structural distortion of the valve caused by the welding seam is proved as its position can be directly linked to any chances in spray performance of each individual injection hole. Reducing the energy input during the electron beam welding lowers substantially the asymmetry in spray patterns from hole to hole as the needle uncovers the six injection holes more symmetrically. Besides this important finding, the numerical calculations indicate that the implementation of the sensor chip slightly amplifies the asymmetry induced by the welding process due to an additional weakening of the nozzle body which is confirmed experimentally. Despite these challenges, however, it is demonstrated that appropriate parameters for the integration procedure can be found affecting the hydraulic performance negligible compared to the original state.
Starting Page	1193
Ending Page	1203
Page Count	11
File Format	PDF
ISSN	09467076
Journal	Microsystem Technologies
Volume Number	14
Issue Number	8
e-ISSN	14321858
Language	English
Publisher	Springer-Verlag
Publisher Date	2008-05-30
Publisher Place	Berlin, Heidelberg
Access Restriction	One Nation One Subscription (ONOS)
Subject Keyword	Electronics and Microelectronics, Instrumentation Mechanical Engineering Nanotechnology
Content Type	Text
Resource Type	Article
Subject	Nanoscience and Nanotechnology Condensed Matter Physics Electronic, Optical and Magnetic Materials Electrical and Electronic Engineering Hardware and Architecture

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