NDLI: An investigation on wear mechanism of high-speed turning of free-cutting steel AISI 1215 using uncoated and multi-layer coated tools

Content Provider	Springer Nature Link
Author	Xu, Jinyang Liu, Zhiqiang Guo, Guoqiang Chen, Ming
Copyright Year	2012
Abstract	AISI 1215 is a new kind of green and non-toxic free-cutting steel with minimum environmental pollution and excellent machinability, which receives wide promotion, investigation, and application in manufacturing industries. In machining of AISI 1215 steel, tool wear has a close relation with the presence of manganese sulfide lubricant zone formed on the tool surface. In this work, with the aid of cutting temperature and tool Von Mises stress simulations, tool wear analysis on the uncoated and multi-layer (Al2O3/TiCN) coated carbide tools was performed in high-speed turning operation. Wear pattern and wear mechanisms were studied through the experimental results. The main findings showed that the uncoated tool suffered high cutting temperature and severe tool wear and was not conducive to form a manganese sulfide lubricant zone in the turning operation. In contrast, the multi-layer coated tool could form a manganese sulfide lubricant zone on the chip–tool contact area. The beneficial roles of the manganese sulfide lubricant zone formed on the coated tool surface can be summarized as lubrication and diffusion blocking. The main wear mechanisms of the uncoated tool were crater wear, oxidation wear, adhesive wear, and abrasive wear, whereas for the multi-layer coated tool, they were crater wear, adhesive wear, and abrasive wear.
Starting Page	517
Ending Page	533
Page Count	17
File Format	PDF
ISSN	02683768
Journal	The International Journal of Advanced Manufacturing Technology
Volume Number	67
Issue Number	1-4
e-ISSN	14333015
Language	English
Publisher	Springer-Verlag
Publisher Date	2012-10-03
Publisher Place	London
Access Restriction	One Nation One Subscription (ONOS)
Subject Keyword	High-speed turning Free-cutting steel Multi-layer coated tool Cutting temperature Tool wear Industrial and Production Engineering Production/Logistics/Supply Chain Mechanical Engineering Computer-Aided Engineering (CAD, CAE) and Design
Content Type	Text
Resource Type	Article
Subject	Industrial and Manufacturing Engineering Control and Systems Engineering Mechanical Engineering Computer Science Applications Software

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