NDLI: Study of face milling of hardened AISI D3 steel with a special design of carbide tools

Content Provider	Springer Nature Link
Author	Siller, H. R. Vila, C. Rodríguez, C. A. Abellán, J. V.
Copyright Year	2007
Abstract	This paper studies the impact of a special carbide tool design on the process viability of the face milling of hardened AISI D3 steel (with a hardness of 60 HRC), in terms of surface quality and tool life. Due to the advances in the manufacturing of PVD AlCrN tungsten carbide coated tools, it is possible to use them in the manufacturing of mould and die components. Experimental results show that surface roughness (Ra) values from 0.1 to 0.3 μm can be obtained in the workpiece with an acceptable level of tool life. These outcomes suggest that these tools are suitable for the finishing of hardened steel parts and can compete with other finishing processes. The tool performance is explained after a tool wear characterization, in which two wear zones were distinguished: the region along the cutting edge where the cutting angle (κ) is maximum (κmax) for a given depth of cut, and the zone where the cutting angle is minimum (κ = 0) that generates the desired surface. An additional machining test run was made to plot the topography of the surface and to measure dimensional variations. Finally, for the parameters optimal selection, frequency histograms of Ra distribution were obtained establishing the relationship between key milling process parameters (Vc and fz), surface roughness and tool wear morphology.
Starting Page	12
Ending Page	25
Page Count	14
File Format	PDF
ISSN	02683768
Journal	The International Journal of Advanced Manufacturing Technology
Volume Number	40
Issue Number	1-2
e-ISSN	14333015
Language	English
Publisher	Springer-Verlag
Publisher Date	2008-01-11
Publisher Place	London
Access Restriction	One Nation One Subscription (ONOS)
Subject Keyword	Face milling Hardened steel Tungsten carbide tools Computer-Aided Engineering (CAD, CAE) and Design Mechanical Engineering Production/Logistics Industrial and Production Engineering
Content Type	Text
Resource Type	Article
Subject	Industrial and Manufacturing Engineering Control and Systems Engineering Mechanical Engineering Computer Science Applications Software

Sl.	Authority	Responsibilities	Communication Details
1	Ministry of Education (GoI), Department of Higher Education	Sanctioning Authority	https://www.education.gov.in/ict-initiatives
2	Indian Institute of Technology Kharagpur	Host Institute of the Project: The host institute of the project is responsible for providing infrastructure support and hosting the project	https://www.iitkgp.ac.in
3	National Digital Library of India Office, Indian Institute of Technology Kharagpur	The administrative and infrastructural headquarters of the project	Dr. B. Sutradhar bsutra@ndl.gov.in
4	Project PI / Joint PI	Principal Investigator and Joint Principal Investigators of the project	Dr. B. Sutradhar bsutra@ndl.gov.in Prof. Saswat Chakrabarti will be added soon
5	Website/Portal (Helpdesk)	Queries regarding NDLI and its services	support@ndl.gov.in
6	Contents and Copyright Issues	Queries related to content curation and copyright issues	content@ndl.gov.in
7	National Digital Library of India Club (NDLI Club)	Queries related to NDLI Club formation, support, user awareness program, seminar/symposium, collaboration, social media, promotion, and outreach	clubsupport@ndl.gov.in
8	Digital Preservation Centre (DPC)	Assistance with digitizing and archiving copyright-free printed books	dpc@ndl.gov.in
9	IDR Setup or Support	Queries related to establishment and support of Institutional Digital Repository (IDR) and IDR workshops	idr@ndl.gov.in

Cutting performance of coated carbide tools in high-speed face milling of AISI H13 hardened steel

Performance of cryogenically treated tungsten carbide tools in milling operations

Analysis of PCBN tool failure mechanisms in face milling of hardened steel using damage equivalent stress

Surface roughness and chip formation in high-speed face milling AISI H13 steel

Surface quality in milling of hardened H13 steel

Cutter path orientations when high-speed finish milling inclined hardened steel

Precision milling of tungsten carbide with micro PCD milling tool

Predictive modeling for flank wear progression of coated carbide tool in turning hardened steel under practical machining conditions

Multi-criteria end milling parameters optimization of AISI D2 steel using genetic algorithm

Study of face milling of hardened AISI D3 steel with a special design of carbide tools

Similar Documents

Cutting performance of coated carbide tools in high-speed face milling of AISI H13 hardened steel

Performance of cryogenically treated tungsten carbide tools in milling operations

Analysis of PCBN tool failure mechanisms in face milling of hardened steel using damage equivalent stress

Surface roughness and chip formation in high-speed face milling AISI H13 steel

Surface quality in milling of hardened H13 steel

Cutter path orientations when high-speed finish milling inclined hardened steel

Precision milling of tungsten carbide with micro PCD milling tool

Predictive modeling for flank wear progression of coated carbide tool in turning hardened steel under practical machining conditions

Multi-criteria end milling parameters optimization of AISI D2 steel using genetic algorithm

Study of face milling of hardened AISI D3 steel with a special design of carbide tools