NDLI: Development of a programmable vibration cutting tool for diamond turning of hardened mold steels

Content Provider	Springer Nature Link
Author	Kim, Ho Sang Kim, Sang In Lee, Kwang Il Lee, Dae Hee Bang, Young Bong Lee, Kyo Il
Copyright Year	2007
Abstract	There are two drawbacks in the performance of the resonant vibration cutting tools currently available. One is that the vibration frequency cannot be changed arbitrarily and the other is that the cutting force is low. It is impossible to turn mirror plates with many kinds of materials using these resonant vibration cutting tools because they cannot match the desirable turning speeds that correspond to the machined materials and the vibration frequency needs to be increased or decreased to obtain the desired surface roughness. Resonant vibration cutting tools do not allow the vibration frequency to be set arbitrarily. The small cutting force of these tools also causes some difficulties in diamond turning of metals other than soft metals such as aluminum and copper. In this research, we developed a vibration cutting tool that can generate two-dimensional vibration shapes without distortion by placing two piezoelectric actuators at right angles. This tool can machine the many kinds of mirror plates with different materials to the desired surface roughness. It is also possible to machine hard materials such as mold steels because the amplitudes of the vibrations do not decrease, even when large cutting forces are required. In this paper, we describe the design of the nonresonant vibration cutting tool, and show by the diamond turning of oxygen-free copper and aluminum that our nonresonant vibration cutting tool can machine desired shapes. Finally, it is verified by actual machining experiments that the proposed vibration cutting tool can machine hardened mold steels such as STAVAX with HRC 54.
Starting Page	26
Ending Page	40
Page Count	15
File Format	PDF
ISSN	02683768
Journal	The International Journal of Advanced Manufacturing Technology
Volume Number	40
Issue Number	1-2
e-ISSN	14333015
Language	English
Publisher	Springer-Verlag
Publisher Date	2007-12-13
Publisher Place	London
Access Restriction	One Nation One Subscription (ONOS)
Subject Keyword	Vibration cutting tool Diamond turning Elastic hinges Elliptical vibration Piezoelectric actuators Capacitive displacement sensor Computer-Aided Engineering (CAD, CAE) and Design Mechanical Engineering Production/Logistics Industrial and Production Engineering
Content Type	Text
Resource Type	Article
Subject	Industrial and Manufacturing Engineering Control and Systems Engineering Mechanical Engineering Computer Science Applications Software

Sl.	Authority	Responsibilities	Communication Details
1	Ministry of Education (GoI), Department of Higher Education	Sanctioning Authority	https://www.education.gov.in/ict-initiatives
2	Indian Institute of Technology Kharagpur	Host Institute of the Project: The host institute of the project is responsible for providing infrastructure support and hosting the project	https://www.iitkgp.ac.in
3	National Digital Library of India Office, Indian Institute of Technology Kharagpur	The administrative and infrastructural headquarters of the project	Dr. B. Sutradhar bsutra@ndl.gov.in
4	Project PI / Joint PI	Principal Investigator and Joint Principal Investigators of the project	Dr. B. Sutradhar bsutra@ndl.gov.in Prof. Saswat Chakrabarti will be added soon
5	Website/Portal (Helpdesk)	Queries regarding NDLI and its services	support@ndl.gov.in
6	Contents and Copyright Issues	Queries related to content curation and copyright issues	content@ndl.gov.in
7	National Digital Library of India Club (NDLI Club)	Queries related to NDLI Club formation, support, user awareness program, seminar/symposium, collaboration, social media, promotion, and outreach	clubsupport@ndl.gov.in
8	Digital Preservation Centre (DPC)	Assistance with digitizing and archiving copyright-free printed books	dpc@ndl.gov.in
9	IDR Setup or Support	Queries related to establishment and support of Institutional Digital Repository (IDR) and IDR workshops	idr@ndl.gov.in

Prediction of tool failure rate in turning hardened steels

Real-time monitoring of flank wear behavior of ceramic cutting tool in turning hardened steels

Development of a double-frequency elliptical vibration cutting apparatus for freeform surface diamond machining

Analysis of cutting forces in the ultrasonic elliptical vibration-assisted micro-groove turning process

Diamond-cutting ferrous metals assisted by cold plasma and ultrasonic elliptical vibration

Surface layer microhardness changes with high-speed turning of hardened steels

The cutting tool stresses in finish turning of hardened steel with mixed ceramic tool

A flexure-based long-stroke fast tool servo for diamond turning

Modeling of the effect of tool edge radius on surface generation in elliptical vibration cutting

Development of a programmable vibration cutting tool for diamond turning of hardened mold steels

Similar Documents

Prediction of tool failure rate in turning hardened steels

Real-time monitoring of flank wear behavior of ceramic cutting tool in turning hardened steels

Development of a double-frequency elliptical vibration cutting apparatus for freeform surface diamond machining

Analysis of cutting forces in the ultrasonic elliptical vibration-assisted micro-groove turning process

Diamond-cutting ferrous metals assisted by cold plasma and ultrasonic elliptical vibration

Surface layer microhardness changes with high-speed turning of hardened steels

The cutting tool stresses in finish turning of hardened steel with mixed ceramic tool

A flexure-based long-stroke fast tool servo for diamond turning

Modeling of the effect of tool edge radius on surface generation in elliptical vibration cutting

Development of a programmable vibration cutting tool for diamond turning of hardened mold steels