NDLI: Modeling cutter tilt and cutter-spindle stiffness for machine condition monitoring in face milling using high-definition surface metrology

Content Provider	Springer Nature Link
Author	Nguyen, Hai Trong Wang, Hui Hu, S. Jack
Copyright Year	2013
Abstract	In face milling, the spindle is intentionally tilted to avoid backcutting. The cutter tilt during machining is a combined effect of the intentional initial tilt and cutter-spindle deflection, which varies with cutting load during machining. An accurate estimation of the cutter tilt is critical to surface quality control and machine health monitoring. However, due to the small magnitude, the spindle tilt and deflection are difficult to measure in real time. Conventionally, the cutter tilt can be obtained through in-line sensors mounted on the machine tool but such in-line measurement is greatly influenced by the dynamic machining conditions such as vibration. This paper proposes a method to monitor the spindle setup tilt and deflection using surface data measured by high-definition metrology (HDM). Two parameters are proposed to characterize the cutter tilt, i.e., cutter tilt at idle state (initial cutter tilt) for spindle setup and cutter-spindle stiffness for the cutter-spindle deflection. Cutting force modeling is conducted to estimate these two parameters in conjunction with statistical procedures that fit the model to HDM surface data. The estimated cutter-spindle stiffness variation is also correlated to machine conditions such as a loose or worn bearing for process diagnosis. The method is demonstrated via experimental data from a machining process for automotive engine heads.
Starting Page	1323
Ending Page	1335
Page Count	13
File Format	PDF
ISSN	02683768
Journal	The International Journal of Advanced Manufacturing Technology
Volume Number	70
Issue Number	5-8
e-ISSN	14333015
Language	English
Publisher	Springer London
Publisher Date	2013-10-19
Publisher Place	London
Access Restriction	One Nation One Subscription (ONOS)
Subject Keyword	Face milling Spindle tilt Cutting force Stiffness High-definition metrology Industrial and Production Engineering Production/Logistics/Supply Chain Mechanical Engineering Computer-Aided Engineering (CAD, CAE) and Design
Content Type	Text
Resource Type	Article
Subject	Industrial and Manufacturing Engineering Control and Systems Engineering Mechanical Engineering Computer Science Applications Software

Sl.	Authority	Responsibilities	Communication Details
1	Ministry of Education (GoI), Department of Higher Education	Sanctioning Authority	https://www.education.gov.in/ict-initiatives
2	Indian Institute of Technology Kharagpur	Host Institute of the Project: The host institute of the project is responsible for providing infrastructure support and hosting the project	https://www.iitkgp.ac.in
3	National Digital Library of India Office, Indian Institute of Technology Kharagpur	The administrative and infrastructural headquarters of the project	Dr. B. Sutradhar bsutra@ndl.gov.in
4	Project PI / Joint PI	Principal Investigator and Joint Principal Investigators of the project	Dr. B. Sutradhar bsutra@ndl.gov.in Prof. Saswat Chakrabarti will be added soon
5	Website/Portal (Helpdesk)	Queries regarding NDLI and its services	support@ndl.gov.in
6	Contents and Copyright Issues	Queries related to content curation and copyright issues	content@ndl.gov.in
7	National Digital Library of India Club (NDLI Club)	Queries related to NDLI Club formation, support, user awareness program, seminar/symposium, collaboration, social media, promotion, and outreach	clubsupport@ndl.gov.in
8	Digital Preservation Centre (DPC)	Assistance with digitizing and archiving copyright-free printed books	dpc@ndl.gov.in
9	IDR Setup or Support	Queries related to establishment and support of Institutional Digital Repository (IDR) and IDR workshops	idr@ndl.gov.in

Cutting torque and tangential cutting force coefficient identification from spindle motor current

Determining the minimum clamping force by cutting force simulation in aerospace fuselage pocket machining

Mathematical model for cutting force in rotary ultrasonic face milling of brittle materials

Theoretical modeling and experimental validation of specific cutting force for micro end milling

Improved method to predict cutting force in end milling considering cutting process dynamics

A genuine face milling cutter geometric model for spiral bevel and hypoid gears

Centrifugal stress analysis and structure optimization of large and high-speed end milling cutter

The effects of cutter eccentricity on the cutting force in the ball-end finish milling

Design and fabrication of double-circular-arc torus milling cutter

Modeling cutter tilt and cutter-spindle stiffness for machine condition monitoring in face milling using high-definition surface metrology

Similar Documents

Cutting torque and tangential cutting force coefficient identification from spindle motor current

Determining the minimum clamping force by cutting force simulation in aerospace fuselage pocket machining

Mathematical model for cutting force in rotary ultrasonic face milling of brittle materials

Theoretical modeling and experimental validation of specific cutting force for micro end milling

Improved method to predict cutting force in end milling considering cutting process dynamics

A genuine face milling cutter geometric model for spiral bevel and hypoid gears

Centrifugal stress analysis and structure optimization of large and high-speed end milling cutter

The effects of cutter eccentricity on the cutting force in the ball-end finish milling

Design and fabrication of double-circular-arc torus milling cutter

Modeling cutter tilt and cutter-spindle stiffness for machine condition monitoring in face milling using high-definition surface metrology