NDLI: Cutting force prediction and analytical solution of regenerative chatter stability for helical milling operation

Content Provider	Springer Nature Link
Author	Li, Zhongqun Liu, Qiang Ming, Xingzu Wang, Xin Dong, Yafeng
Copyright Year	2014
Abstract	As a new type, highly efficient hole-making technique, helical milling is widely used to generate holes on composites and composite-metal compounds in the aircraft industry. The accurate prediction of cutting forces and chatter stability are essential for achieving a highly efficient and chatter-free helical milling process by cutting condition optimization. On the basis of a quantitative description of cutting zones corresponding to helical milling operation, a novel dynamic cutting force model is proposed for helical milling in this paper, in which the cutting mechanism and the cutting force contribution on both the peripheral and the front cutting edges are taken into consideration simultaneously. An analytical stability prediction method is also proposed to obtain a novel stability lobe diagram represented by the ratio of the axial to the tangential feed per tooth with regard to the spindle speed using a numerical approach to calculate the average directional cutting force coefficients. The proposed method is capable of predicting the stability lobes accurately for helical milling process where different types of cutting mechanism exist and the axial depth of cut is time varying. It is shown that the numerical predictions agree well with the cutting tests. Finally, the effect of cutting conditions on both the cutting forces and stability limits are thoroughly analyzed.
Starting Page	433
Ending Page	442
Page Count	10
File Format	PDF
ISSN	02683768
Journal	The International Journal of Advanced Manufacturing Technology
Volume Number	73
Issue Number	1-4
e-ISSN	14333015
Language	English
Publisher	Springer London
Publisher Date	2014-04-22
Publisher Place	London
Access Restriction	One Nation One Subscription (ONOS)
Subject Keyword	Helical milling Cutting force prediction Chatter stability Dynamic simulation Industrial and Production Engineering Production/Logistics/Supply Chain Mechanical Engineering Computer-Aided Engineering (CAD, CAE) and Design
Content Type	Text
Resource Type	Article
Subject	Industrial and Manufacturing Engineering Control and Systems Engineering Mechanical Engineering Computer Science Applications Software

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