NDLI: An approach for analyzing and controlling residual stress generation during high-speed circular milling

Content Provider	Springer Nature Link
Author	Jiang, Xiaohui Li, Beizhi Yang, Jianguo Zuo, XiaoYan Li, Kang
Copyright Year	2012
Abstract	In the rapid development of the modern high-speed milling industry, particularly in the aerospace field, machined residual stress is an important evaluation indicator of the quality, and whether it can be controlled or not is critical. In this article, experimental data of residual stress in feed direction and vertical feed direction validated with finite element (FE) simulation, which resulted in the finding that residual stress distribution is nonuniform in varied machined circular areas. The maximum residual tensile stress in different directions changes with coordinates. It is well known that uncut chip thickness (UCT) will influence the cutting force and temperature, but the relation between UCT and residual stress is still difficult to understand and explicate. Traditional measurement of residual stresses in the feed and vertical feed direction is difficult to explain. Based on the UCT model which is a function of feed rate and tool diameter, by measuring residual tangential and radial stress, it is observed that residual tangential stress is influenced by the UCT. Moreover, residual radial stress, under high feed rate, is distributed with wave change, and residual radial stress under smaller feed rate is still affected by the UCT. These results indicate that it is possible to optimize the residual stress distribution by controlling UCT (feed rate and tool diameter) with high-speed milling.
Starting Page	1439
Ending Page	1448
Page Count	10
File Format	PDF
ISSN	02683768
Journal	The International Journal of Advanced Manufacturing Technology
Volume Number	66
Issue Number	9-12
e-ISSN	14333015
Language	English
Publisher	Springer-Verlag
Publisher Date	2012-08-11
Publisher Place	London
Access Restriction	One Nation One Subscription (ONOS)
Subject Keyword	Analytical model Residual stresses High-speed milling Uncut chip thickness Industrial and Production Engineering Production/Logistics/Supply Chain Mechanical Engineering Computer-Aided Engineering (CAD, CAE) and Design
Content Type	Text
Resource Type	Article
Subject	Industrial and Manufacturing Engineering Control and Systems Engineering Mechanical Engineering Computer Science Applications Software

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