NDLI: Development of New Weld Heat Input and Dilution Equations for Gas Tungsten Arc Welding: Part 1

Content Provider	The American Society of Mechanical Engineers (ASME) Digital Collection
Author	Jonathan, K. Tatman Steven, L. Mccracken Trevor, G. Hicks
Copyright Year	2013
Abstract	Predicting weld dilution for machine gas tungsten arc welding (GTAW) is a challenge due to the number of variables associated with the welding process. Proper heat input and power ratio controls are critical in many welding applications to control weld dilution, such as for dissimilar metal welds where low weld dilution is necessary to prevent solidification cracking or for cladding where weld dilution is minimized to maintain corrosion resistance of the clad material. This paper discusses the preliminary development and validation of improved weld dilution, heat input, and power ratio equations for the GTAW process. The new equations incorporate power added for the hot wire GTAW process, filler metal material properties, and the heat used to melt the filler metal when added to the GTAW process. The weld dilution equation was validated by comparing calculated dilution values to measured values from bead-on-plate weld trials performed on a variety of filler metals and substrates. Results of the testing and validation along with limitations of the new equations are discussed.
Sponsorship	Pressure Vessels and Piping Division Nondestructive Evaluation Engineering Division
File Format	PDF
ISBN	9780791855713
DOI	10.1115/PVP2013-97358
Volume Number	Volume 6B: Materials and Fabrication
Conference Proceedings	ASME 2013 Pressure Vessels and Piping Conference
Language	English
Publisher Date	2013-07-14
Publisher Place	Paris, France
Access Restriction	Subscribed
Subject Keyword	Cracking (materials) Welding Filler metals Metals Gas tungsten arc welding Wire Machinery Solidification Corrosion resistance Fracture (process) Welded joints Heat Materials properties Cladding systems (building) Testing
Content Type	Text
Resource Type	Article

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