NDLI: Process Improvement of Brake Lever Production Using DMAIC (+)

Content Provider	The American Society of Mechanical Engineers (ASME) Digital Collection
Author	Sahay, Chittaranjan Ghosh, Suhash Bheemarthi, Pradeep Kumar
Copyright Year	2011
Abstract	This work describes a strategy to reduce the cost associated with poor quality, by reducing the parts per million defects by Defining, Measuring, Analyzing, Implementing and Controlling (DMAIC) the production process. The method uses a combination of principles of Six Sigma applications, Lean Manufacturing and Shanin Strategy. The process has been used in analyzing the manufacturing lines of a brake lever at a Connecticut automotive components manufacturing company for reducing the cost associated with the production of nonconforming parts. The analysis was carried out with the help of the data collected on nonconformance parts and the application of phase change rules from DMAIC (+). Data analysis was carried out on statistical process control softwares, MINITAB and SPC XL 2000. Although, the problem of tight bushing existed on only one line of the brake lever assembly, this problem solving approach has solved the tight bushing problems on all assembly and alternates lines in a time- and cost-effective way.
Starting Page	801
Ending Page	826
Page Count	26
File Format	PDF
ISBN	9780791854891
DOI	10.1115/IMECE2011-63813
Volume Number	Volume 3: Design and Manufacturing
Conference Proceedings	ASME 2011 International Mechanical Engineering Congress and Exposition
Language	English
Publisher Date	2011-11-11
Publisher Place	Denver, Colorado, USA
Access Restriction	Subscribed
Subject Keyword	Statistical process control Manufacturing Brakes Levers Bushings
Content Type	Text
Resource Type	Article

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