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| Content Provider | The American Society of Mechanical Engineers (ASME) Digital Collection |
|---|---|
| Author | Sunil, G. Warrier David, C. Jarmon Herbert, A. Chin |
| Copyright Year | 2000 |
| Abstract | Hybrid bearings containing large silicon nitride balls are considered a critical technology for high speed turbine engine bearing applications. High costs of the balls as well as the lack of a reliable life prediction methodology have hindered extensive use of hybrid bearings in aerospace applications. The presence of surface cracks on silicon nitride balls necessitates the development of a fracture mechanics based approach for life prediction. The key element of the fracture mechanics based approach is the identification of a critical flaw size in silicon nitride balls. Finite element analysis was performed to parametrically vary the crack geometry and to determine the worst case crack geometry conditions. Stress intensity factors were computed for the worst case crack under Hertzian contact loading and in the presence of traction stresses. Failure maps were created that provide a prediction of the maximum permissible surface flaw in silicon nitride bearing balls. Single ball rig tests were performed with induced C-cracks to validate the predictions. Results from the single ball rig test were in good agreement with the results of the analysis for spontaneous spallation. The results of the analysis indicate that 100 μm deep cracks should not cause failure under nominal bearing operation conditions. |
| Sponsorship | International Gas Turbine Institute |
| File Format | |
| ISBN | 9780791878576 |
| DOI | 10.1115/2000-GT-0065 |
| Volume Number | Volume 4: Manufacturing Materials and Metallurgy; Ceramics; Structures and Dynamics; Controls, Diagnostics and Instrumentation; Education |
| Conference Proceedings | ASME Turbo Expo 2000: Power for Land, Sea, and Air |
| Language | English |
| Publisher Date | 2000-05-08 |
| Publisher Place | Munich, Germany |
| Access Restriction | Subscribed |
| Subject Keyword | Silicon nitride ceramics Fracture mechanics Bearings Spallation (nuclear physics) Fracture (materials) Traction Stress Aerospace industry Geometry Gas turbines Finite element analysis Surface cracks Failure |
| Content Type | Text |
| Resource Type | Article |
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