NDLI: Proposal and evaluation of a selection procedure for cast parts

Content Provider	Springer Nature Link
Author	Zimmermann, Juliana Ilha Bond, Danielle Verran, Guilherme Ourique Bringhenti, Anderson Tonello Santos, André Evaristo Scalice, Régis Kovacs
Copyright Year	2017
Abstract	The design of casting components is a complex activity, which is usually based on guidelines scattered in the literature, or based on the designer’s accumulated experience. A single failure in the casting process selection can increase design and production time and, in critical cases, result in a collapse of the manufacturing and assembly of components. Nowadays the selection is made by prioritizing the features of the casting process, but this action could be carried out during the product development stage, assisting the designer. This could allow the project to adjust to a more viable casting process. In this context, our goal is to propose a selector for casting processes to be used during the early stages of the embodiment design. It was achieved through the use of quality function deployment and design for manufacturing (DFM) principles. Our proposal relates the component’s main functions with each process characteristic (mass, minimum section thickness, draft angle, surface finish, dimensional tolerances, minimum lot and lead time) through a correlation matrix, resulting in importance indexes for these characteristics. Furthermore, the importance indices obtained are related to the capability of each casting process discussed, providing a process rating. A checklist based on DFM principles is also provided to guide the designer when a need for improvement is observed or no processes are suited for producing the desired part. For validation, two ferrous and two nonferrous cast parts were analyzed. The results were compared with other selectors described in the literature and with processes actually used in the industry. Thus, they have shown a good relation with the other methods, especially regarding the quantitative classification determined by the proposed selector.
Starting Page	3151
Ending Page	3163
Page Count	13
File Format	PDF
ISSN	16785878
Journal	Journal of the Brazilian Society of Mechanical Sciences and Engineering
Volume Number	39
Issue Number	8
e-ISSN	18063691
Language	English
Publisher	Springer Berlin Heidelberg
Publisher Date	2017-03-14
Publisher Place	Berlin, Heidelberg
Access Restriction	One Nation One Subscription (ONOS)
Subject Keyword	Casting Process Mechanical Engineering Selector
Content Type	Text
Resource Type	Article
Subject	Applied Mathematics Industrial and Manufacturing Engineering Automotive Engineering Mechanical Engineering Aerospace Engineering

Sl.	Authority	Responsibilities	Communication Details
1	Ministry of Education (GoI), Department of Higher Education	Sanctioning Authority	https://www.education.gov.in/ict-initiatives
2	Indian Institute of Technology Kharagpur	Host Institute of the Project: The host institute of the project is responsible for providing infrastructure support and hosting the project	https://www.iitkgp.ac.in
3	National Digital Library of India Office, Indian Institute of Technology Kharagpur	The administrative and infrastructural headquarters of the project	Dr. B. Sutradhar bsutra@ndl.gov.in
4	Project PI / Joint PI	Principal Investigator and Joint Principal Investigators of the project	Dr. B. Sutradhar bsutra@ndl.gov.in Prof. Saswat Chakrabarti will be added soon
5	Website/Portal (Helpdesk)	Queries regarding NDLI and its services	support@ndl.gov.in
6	Contents and Copyright Issues	Queries related to content curation and copyright issues	content@ndl.gov.in
7	National Digital Library of India Club (NDLI Club)	Queries related to NDLI Club formation, support, user awareness program, seminar/symposium, collaboration, social media, promotion, and outreach	clubsupport@ndl.gov.in
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9	IDR Setup or Support	Queries related to establishment and support of Institutional Digital Repository (IDR) and IDR workshops	idr@ndl.gov.in

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