NDLI: A Study on Optimal Design of Process Parameters in Tube Drawing Process of Rectangular Parts by Combining Box–Behnken Design of Experiment, Response Surface Methodology and Artificial Bee Colony Algorithm

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A Study on Optimal Design of Process Parameters in Tube Drawing Process of Rectangular Parts by Combining Box–Behnken Design of Experiment, Response Surface Methodology and Artificial Bee Colony Algorithm

Content Provider	Springer Nature Link
Author	Salehi, Mehdi Hosseinzadeh, Morteza Elyasi, Majid
Copyright Year	2016
Abstract	Tube drawing process is comprised of many factors that have great impact on the formed part quality and die life. In producing polygonal sections from round tube, due to accumulation of residual stress in corners, the final shape of the drawn part is to some extent different from what is expected. Therefore, selection of optimal combination of drawing parameters for enhancing the parts quality and die life is crucial. In the present paper, a complete multi criteria optimization procedure starting from numerical modeling, and leading to the search of robust optimal process parameters is proposed. A numerical model of tube drawing process of aluminum alloy for rectangular section is developed by means of ABAQUS and validated experimentally. Then a total set of 27 numerical tests are conducted based on four-factors and three levels Box–Behnken design to correlate empirical relationship between factors (i.e., die angle, bearing length, friction coefficient and drawing velocity) and responses (i.e., drawing force, linear and peripheral thickness distributions and dimensional error). Response surface model of each quality characteristic is obtained and analysis of variances is performed to check the adequacy of developed models. Finally the obtained RSM models are integrated with their weight factors and the objective function is formed. This function is then associated with artificial bee colony (ABC) algorithm to find factor combination regarding minimum drawing force and dimensional error, as well as maximum thickness distributions. Results indicate that the optimal result obtained through RSM–ABC is in agreement with those derived from simulations and confirmatory experiments.
Starting Page	1223
Ending Page	1235
Page Count	13
File Format	PDF
ISSN	09722815
Journal	Transactions of the Indian Institute of Metals
Volume Number	69
Issue Number	6
e-ISSN	09751645
Language	English
Publisher	Springer India
Publisher Date	2016-01-19
Publisher Place	New Delhi
Access Restriction	One Nation One Subscription (ONOS)
Subject Keyword	Tube drawing Polygonal sections FEM, RSM, optimization Metallic Materials Materials Science Tribology, Corrosion and Coatings
Content Type	Text
Resource Type	Article
Subject	Metals and Alloys

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