NDLI: Understanding Slag Freeze Linings

Content Provider	Springer Nature Link
Author	Fallah Mehrjardi, Ata Hayes, Peter C. Jak, Evgueni
Copyright Year	2014
Abstract	Slag freeze linings, the formation of protective deposit layers on the inner walls of furnaces and reactors, are increasingly used in industrial pyrometallurgical processes to ensure that furnace integrity is maintained in these aggressive, high-temperature environments. Most previous studies of freeze-linings have analyzed the formation of slag deposits based solely on heat transfer considerations. These thermal models have assumed that the interface between the stationary frozen layer and the agitated molten bath at steady-state deposit thickness consists of the primary phase, which stays in contact with the bulk liquid at the liquidus temperature. Recent experimental studies, however, have clearly demonstrated that the temperature of the deposit/liquid bath interface can be lower than the liquidus temperature of the bulk liquid. A conceptual framework has been proposed to explain the observations and the factors influencing the microstructure and the temperature of the interface at steady-state conditions. The observations are consistent with a dynamic steady state that is a balance between (I) the rate of nucleation and growth of solids on detached crystals in a subliquidus layer as this fluid material moves toward the stagnant deposit interface and (II) the dissolution of these detached crystals as they are transported away from the interface by turbulent eddies. It is argued that the assumption that the interface temperature is the liquidus of the bulk material represents only a limiting condition, and that the interface temperature can be between T $_{liquidus}$ and T $_{solidus}$ depending on the process conditions and bath chemistry. These findings have implications for the modeling approach and boundary conditions required to accurately describe these systems. They also indicate the opportunity to integrate considerations of heat and mass flows with the selection of melt chemistries in the design of future high temperature industrial reactors.
Starting Page	1654
Ending Page	1663
Page Count	10
File Format	PDF
ISSN	10474838
Journal	JOM
Volume Number	66
Issue Number	9
e-ISSN	15431851
Language	English
Publisher	Springer US
Publisher Date	2014-08-27
Publisher Institution	The Minerals, Metals & Materials Society (TMS)
Publisher Place	Boston
Access Restriction	One Nation One Subscription (ONOS)
Subject Keyword	Engineering Chemistry/Food Science Physics Environment Earth Sciences
Content Type	Text
Resource Type	Article
Subject	Engineering Materials Science

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