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| Content Provider | Springer Nature Link |
|---|---|
| Author | Tingaud, Olivier Montavon, Ghislain Deirjean, Alain Coudert, Jean François Rat, Vincent Fauchais, Pierre |
| Copyright Year | 2009 |
| Abstract | Suspension plasma spraying (SPS) is an alternative to conventional atmospheric plasma spraying (APS) aiming at manufacturing thinner layers (i.e., 10-100 μm) due to the specific size of the feedstock particles, from a few tens of nanometers to a few micrometers. The staking of lamellae and particles, which present a diameter ranging from 0.1 to 2.0 μm and an average thickness from 20 to 300 nm, permits to manufacture finely structured layers. Moreover, it appears as a versatile process able to manufacture different coating architectures according to the operating parameters (suspension properties, injection configuration, plasma properties, spray distance, torch scan velocity, scanning step, etc.). However, the different parameters controlling the properties of the coating, and their interdependences, are not yet fully identified. Thus, the aim of this paper is, on the one hand, to better understand the influence of operating parameters on the coating manufacturing mechanisms (in particular, the plasma gas mixture effect) and, on the other hand, to produce Al$_{2}$O$_{3}$-ZrO$_{2}$ finely structured layers with large varieties of architectures. For this purpose, a simple theoretical model was used to describe the plasma torch operating conditions at the nozzle exit, based on experimental data (mass enthalpy, arc current intensity, thermophysical properties of plasma forming gases, etc.) and the influences of the spray parameters were determined by mean of the study of sizes and shapes of spray beads. The results enabled then to reach a better understanding of involved phenomena and their interactions on the final coating architectures permitting to manufacture several types of microstructures. |
| Starting Page | 207 |
| Ending Page | 218 |
| Page Count | 12 |
| File Format | |
| ISSN | 10599630 |
| Journal | Journal of Thermal Spray Technology |
| Volume Number | 19 |
| Issue Number | 1-2 |
| e-ISSN | 15441016 |
| Language | English |
| Publisher | Springer US |
| Publisher Date | 2009-12-15 |
| Publisher Place | Boston |
| Access Restriction | One Nation One Subscription (ONOS) |
| Subject Keyword | Al$_{2}$O$_{3}$-ZrO$_{2}$ finely structured layer microstructure plasma gases plasma torch spray bead suspension plasma spraying Analytical Chemistry Operating Procedures, Materials Treatment Characterization and Evaluation of Materials Materials Science Tribology, Corrosion and Coatings Surfaces and Interfaces, Thin Films |
| Content Type | Text |
| Resource Type | Article |
| Subject | Surfaces, Coatings and Films Materials Chemistry Condensed Matter Physics |
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