NDLI: Effect of Ball Burnishing Process on the Surface Quality and Microstructure Properties of AISI 1010 Steel Plates

Content Provider	Springer Nature Link
Author	Gharbi, F. Sghaier, S. Al Fadhalah, K. J. Beur, T.
Copyright Year	2010
Abstract	A newly developed ball burnishing tool was designed and tested for surface finishing of large flat surfaces in a shortest possible time. Optimization and analysis of the burnishing process were carried on AISI 1010 steel hot-rolled plates using the Taguchi technique and response surface methodology (RSM) to identify the effect of burnishing parameters (i.e., burnishing speed, burnishing force, and feed rate) on surface roughness, surface hardness, and microstructure of burnished surfaces. The optimal burnishing parameters were found after conducting the Taguchi’s L$_{25}$ matrix experiments and obtaining the response models for the surface roughness and the hardness. It was found that the burnishing force has the most influential effect on the surface roughness and hardness, followed by the burnishing speed, and least influence by the feed rate. In addition, microstructural examinations of the burnished surface indicate that burnishing force more than 400 N causes flaking of the burnished surfaces. The optimal burnishing parameters for the steel plates were a combination of a burnishing speed of 235 rpm, a burnishing force of 400 N, and a feed rate of 0.18 mm/rev. Using these parameters, the mean surface roughness has been improved from Ra = 2.48 to 1.75 μm, while the hardness increases from 59 to 65.5 HRB.
Starting Page	903
Ending Page	910
Page Count	8
File Format	PDF
ISSN	10599495
Journal	Journal of Materials Engineering and Performance
Volume Number	20
Issue Number	6
e-ISSN	15441024
Language	English
Publisher	Springer US
Publisher Date	2010-07-24
Publisher Place	Boston
Access Restriction	One Nation One Subscription (ONOS)
Subject Keyword	atomic force microscopy characterization ball burnishing hardness surface roughness Quality Control, Reliability, Safety and Risk Materials Science Tribology, Corrosion and Coatings Characterization and Evaluation of Materials Engineering Design
Content Type	Text
Resource Type	Article
Subject	Mechanics of Materials Materials Science Mechanical Engineering

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