NDLI: Study on the generative design method and error budget of a novel desktop multi-axis laser machine for micro tool fabrications

Content Provider	Springer Nature Link
Author	Cheng, Xiang Huang, Yumei Zhou, Shuangjie Liu, Junying Yang, Xianhai
Copyright Year	2011
Abstract	Micro end mills made of hard or ultra-hard materials are mainly fabricated by grinding or by wire electrical discharge machining (WEDM). However, with the advances of new tool materials from ultra-hard to super-hard together with lower or no electrical conductivity such as the material of nano-polycrystalline diamond, the grinding or the WEDM method cannot be used for machining due to their ultra-low process efficiencies for such materials. Laser machining has been tested an effective method. Accordingly, multi-axis laser machines need to be designed for micro tool fabrications. In the paper, a typical micro ball end mill with relatively complex features has been analyzed by the generative design method to generate the number and properties of needed motion axes. Based on the analysis, a novel five-axis laser machine has been designed. Aiming at high-quality micro tool fabrications, the kinematics model has been derived for this five-axis laser machine and error budge has been studied for the subsequently optimum selection of key motion components.
Starting Page	545
Ending Page	552
Page Count	8
File Format	PDF
ISSN	02683768
Journal	The International Journal of Advanced Manufacturing Technology
Volume Number	60
Issue Number	5-8
e-ISSN	14333015
Language	English
Publisher	Springer-Verlag
Publisher Date	2011-09-23
Publisher Place	London
Access Restriction	One Nation One Subscription (ONOS)
Subject Keyword	Micro tool Generative design method Error budget Laser machine Computer-Aided Engineering (CAD, CAE) and Design Mechanical Engineering Production/Logistics/Supply Chain Industrial and Production Engineering
Content Type	Text
Resource Type	Article
Subject	Industrial and Manufacturing Engineering Control and Systems Engineering Mechanical Engineering Computer Science Applications Software

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