NDLI: Experimental investigation on 3D chip morphology properties of rotary surface during orthogonal turn-milling of aluminum alloy

Content Provider	Springer Nature Link
Author	Zhu, Lida Jin, Xiaoliang Liu, Changfu
Copyright Year	2015
Abstract	Orthogonal turn-milling is a novel machining process with the advantages of better surface quality, improved process stability, and higher machining efficiency compared to conventional turning. Chip formation in the turn-milling process plays a significant role in cutting force, tool life, and chatter stability. This paper presents an experimental study on the 3D chip morphology properties during orthogonal turn-milling of Al6061-T6. The effects of cutting parameters on turn-milling chip length and thickness were examined and discussed. The multi-surfaces (including free surface, back surface, and cross-section surface) of turn-milling chip were characterized to understand the mechanism of chip morphology formation. The mixed continuous-and-segmented chips in a single cut and its slipping properties were observed, and the shear band of serrated chip and its ductile fracture property were analyzed. The microhardness variation of turn-milling chip was investigated under different machining parameters. The shear band as well as the profile surface of chip shows increased hardness. This experimental study presents the insight in evaluating the cutting mechanism of turn-milling process and provides guidance for choosing optimum cutting conditions.
Starting Page	1253
Ending Page	1268
Page Count	16
File Format	PDF
ISSN	02683768
Journal	The International Journal of Advanced Manufacturing Technology
Volume Number	84
Issue Number	5-8
e-ISSN	14333015
Language	English
Publisher	Springer London
Publisher Date	2015-09-14
Publisher Place	London
Access Restriction	One Nation One Subscription (ONOS)
Subject Keyword	Orthogonal turn-milling Aluminum alloy Chip morphology Saw-tooth chip Microhardness Industrial and Production Engineering Production Mechanical Engineering Computer-Aided Engineering (CAD, CAE) and Design
Content Type	Text
Resource Type	Article
Subject	Industrial and Manufacturing Engineering Control and Systems Engineering Mechanical Engineering Computer Science Applications Software

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