NDLI: Progressive tool failure in high-speed dry milling of Ti-6Al-4V alloy with coated carbide tools

Content Provider	Springer Nature Link
Author	Li, Anhai Zhao, Jun Luo, Hanbing Pei, Zhiqiang Wang, Zeming
Copyright Year	2011
Abstract	This paper presents a detailed analysis of tool failure progression through an experimental study of high speed milling of Ti-6Al-4V alloy with CVD (Ti(C, N)-Al2O3)-coated carbide tools. The progressive tool failure characteristics under a variety of different cutting conditions were investigated. Cutting forces components and transient infrared temperature during the machining processes have been measured along with corresponding progressive tool wear when milling using coated carbide inserts under dry machining conditions. Optical microscope and scanning electron microscopic analysis results clearly show the different dominant wear regions at different stages of machining with coated carbide tools. The experimental results demonstrate that the cutting forces and the cutting temperature produced during the machining process showed an increasing trend with the tool failure progression, which in turns accelerated the tool wear progression and caused the change of the tool failure mechanisms. Furthermore, the progressive tool failure mechanisms were analyzed qualitatively. The cutting speed was correlated with progressive tool failure mechanisms, and the different conditions of friction and normal stresses caused by different cutting force and cutting temperature under different cutting speeds resulted in the varieties of progressive tool failure mechanisms.
Starting Page	465
Ending Page	478
Page Count	14
File Format	PDF
ISSN	02683768
Journal	The International Journal of Advanced Manufacturing Technology
Volume Number	58
Issue Number	5-8
e-ISSN	14333015
Language	English
Publisher	Springer-Verlag
Publisher Date	2011-06-10
Publisher Place	London
Access Restriction	One Nation One Subscription (ONOS)
Subject Keyword	Tool failure Tool wear High-speed milling Ti-6Al-4V Production/Logistics/Supply Chain Computer-Aided Engineering (CAD, CAE) and Design Mechanical Engineering Industrial and Production Engineering
Content Type	Text
Resource Type	Article
Subject	Industrial and Manufacturing Engineering Control and Systems Engineering Mechanical Engineering Computer Science Applications Software

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