NDLI: Improved dynamic cutting force model in ball-end milling. Part I: theoretical modelling and experimental calibration

Content Provider	Springer Nature Link
Author	Liu, X. W. Cheng, K. Longstaff, A.P. Widiyarto, M.H. Ford, D.
Copyright Year	2004
Abstract	An accurate cutting force model of ball-end milling is essential for precision prediction and compensation of tool deflection that dominantly determines the dimensional accuracy of the machined surface. This paper presents an improved theoretical dynamic cutting force model for ball-end milling. The three-dimensional instantaneous cutting forces acting on a single flute of a helical ball-end mill are integrated from the differential cutting force components on sliced elements of the flute along the cutter-axis direction. The size effect of undeformed chip thickness and the influence of the effective rake angle are considered in the formulation of the differential cutting forces based on the theory of oblique cutting. A set of half immersion slot milling tests is performed with a one-tooth solid carbide helical ball-end mill for the calibration of the cutting force coefficients. The recorded dynamic cutting forces are averaged to fit the theoretical model and yield the cutting force coefficients. The measured and simulated dynamic cutting forces are compared using the experimental calibrated cutting force coefficients, and there is a reasonable agreement. A further experimental verification of the dynamic cutting force model will be presented in a follow-up paper.
Starting Page	457
Ending Page	465
Page Count	9
File Format	PDF
ISSN	02683768
Journal	The International Journal of Advanced Manufacturing Technology
Volume Number	26
Issue Number	5-6
e-ISSN	14333015
Language	English
Publisher	Springer-Verlag
Publisher Date	2004-12-01
Publisher Place	Berlin, Heidelberg
Access Restriction	One Nation One Subscription (ONOS)
Subject Keyword	Ball-end milling Calibration Cutting force model Computer-Aided Engineering (CAD, CAE) and Design Mechanical Engineering Production/Logistics Industrial and Production Engineering
Content Type	Text
Resource Type	Article
Subject	Industrial and Manufacturing Engineering Control and Systems Engineering Mechanical Engineering Computer Science Applications Software

Sl.	Authority	Responsibilities	Communication Details
1	Ministry of Education (GoI), Department of Higher Education	Sanctioning Authority	https://www.education.gov.in/ict-initiatives
2	Indian Institute of Technology Kharagpur	Host Institute of the Project: The host institute of the project is responsible for providing infrastructure support and hosting the project	https://www.iitkgp.ac.in
3	National Digital Library of India Office, Indian Institute of Technology Kharagpur	The administrative and infrastructural headquarters of the project	Dr. B. Sutradhar bsutra@ndl.gov.in
4	Project PI / Joint PI	Principal Investigator and Joint Principal Investigators of the project	Dr. B. Sutradhar bsutra@ndl.gov.in Prof. Saswat Chakrabarti will be added soon
5	Website/Portal (Helpdesk)	Queries regarding NDLI and its services	support@ndl.gov.in
6	Contents and Copyright Issues	Queries related to content curation and copyright issues	content@ndl.gov.in
7	National Digital Library of India Club (NDLI Club)	Queries related to NDLI Club formation, support, user awareness program, seminar/symposium, collaboration, social media, promotion, and outreach	clubsupport@ndl.gov.in
8	Digital Preservation Centre (DPC)	Assistance with digitizing and archiving copyright-free printed books	dpc@ndl.gov.in
9	IDR Setup or Support	Queries related to establishment and support of Institutional Digital Repository (IDR) and IDR workshops	idr@ndl.gov.in

A study on calibration of coefficients in end milling forces model

Determination of Cutting-Condition-Independent Coefficients and Runout Parameters in Ball-End Milling

Improved dynamic cutting force model in peripheral milling. Part II: experimental verification and prediction

Development of chatter detection in milling processes

Cutting force prediction in ball-end milling with inclined feed by means of geometrical analysis

Theoretical modeling and experimental validation of specific cutting force for micro end milling

Cutting force prediction for ball nose milling of inclined surface

Prediction of cutting force in ball-end milling of sculptured surface using improved Z-map

Improved method to predict cutting force in end milling considering cutting process dynamics

Improved dynamic cutting force model in ball-end milling. Part I: theoretical modelling and experimental calibration

Similar Documents

A study on calibration of coefficients in end milling forces model

Determination of Cutting-Condition-Independent Coefficients and Runout Parameters in Ball-End Milling

Improved dynamic cutting force model in peripheral milling. Part II: experimental verification and prediction

Development of chatter detection in milling processes

Cutting force prediction in ball-end milling with inclined feed by means of geometrical analysis

Theoretical modeling and experimental validation of specific cutting force for micro end milling

Cutting force prediction for ball nose milling of inclined surface

Prediction of cutting force in ball-end milling of sculptured surface using improved Z-map

Improved method to predict cutting force in end milling considering cutting process dynamics

Improved dynamic cutting force model in ball-end milling. Part I: theoretical modelling and experimental calibration