NDLI: Waste assessment using lean manufacturing in rubber production

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Waste assessment using lean manufacturing in rubber production

Content Provider	Scilit
Author	Amrina, Elita Putri, Nilda Tri Anjani, Dwara Mitha
Copyright Year	2019
Description	Journal: Iop Conference Series: Materials Science and Engineering During the rubber production process, there are several wastes caused by breakdown machines, damaged equipments, and production delays. Those wastes have negative impact to companies and thus, need to be eliminated. This study aims to assess wastes in rubber production process using lean manufacturing approach. Waste Relationship Matrix (WRM), Waste Assessment Questionnaire (WAQ), and Value Stream Analysis Tools (VALSAT) are applied to identify the wastes. Fishbone Diagram is then used to determine the root cause of problems. Finally, Failure Mode and Effect Analysis (FMEA) method is applied to evaluate the source of wastes and develop the action plans. It indicated that over production, inventory, and defects as the three highest wastes in the rubber production. Process Activity Mapping (PAM) is selected as the analysis tools in VALSAT and it obtained the activities in the rubber production are mostly categorized into value added activities. The necessary but non value added activities are also identified at a fairly high frequent. The major risks during the rubber production is related to dynamo damage and machine clogged in both hammer mill and mangle machine. It needs high attention from the production manager of rubber industry. Then, action plans are suggested to improve the maintenance program.
Related Links	https://iopscience.iop.org/article/10.1088/1757-899X/528/1/012051/pdf
ISSN	17578981
e-ISSN	1757899X
DOI	10.1088/1757-899x/528/1/012051
Journal	Iop Conference Series: Materials Science and Engineering
Issue Number	1
Volume Number	528
Language	English
Publisher	IOP Publishing
Publisher Date	2019-05-01
Access Restriction	Open
Subject Keyword	Journal: Iop Conference Series: Materials Science and Engineering Environmental Engineering Rubber Production
Content Type	Text
Resource Type	Article

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