NDLI: Effect of Cutting Parameters and Tool Geometry on the Performance Analysis of One-Shot Drilling Process of AA2024-T3

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Effect of Cutting Parameters and Tool Geometry on the Performance Analysis of One-Shot Drilling Process of AA2024-T3

Content Provider	MDPI
Author	Aamir, Muhammad Giasin, Khaled Tolouei-Rad, Majid Din, Israr Ud Hanif, Muhammad Kuklu, Ugur Pimenov, Danil Ikhlaq, Muhammad
Copyright Year	2021
Description	Drilling is an important machining process in various manufacturing industries. High-quality holes are possible with the proper selection of tools and cutting parameters. This study investigates the effect of spindle speed, feed rate, and drill diameter on the generated thrust force, the formation of chips, post-machining tool condition, and hole quality. The hole surface defects and the top and bottom edge conditions were also investigated using scan electron microscopy. The drilling tests were carried out on AA2024-T3 alloy under a dry drilling environment using 6 and 10 mm uncoated carbide tools. Analysis of Variance was employed to further evaluate the influence of the input parameters on the analysed outputs. The results show that the thrust force was highly influenced by feed rate and drill size. The high spindle speed resulted in higher surface roughness, while the increase in the feed rate produced more burrs around the edges of the holes. Additionally, the burrs formed at the exit side of holes were larger than those formed at the entry side. The high drill size resulted in greater chip thickness and an increased built-up edge on the cutting tools.
Starting Page	854
e-ISSN	20754701
DOI	10.3390/met11060854
Journal	Metals
Issue Number	6
Volume Number	11
Language	English
Publisher	MDPI
Publisher Date	2021-05-23
Access Restriction	Open
Subject Keyword	Metals Manufacturing Engineering Drilling Thrust Force Hole Quality Surface Defects Chip Formation Post-machining Tool Condition Aa2024-t3
Content Type	Text
Resource Type	Article

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