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Mitigating abnormal grain growth for friction stir welded al-li 2195 spun formed domes
| Content Provider | NASA Technical Reports Server (NTRS) |
|---|---|
| Author | Chen, Po-Shou Russell, Carolyn |
| Copyright Year | 2012 |
| Description | Formability and abnormal grain growth (AGG) are the two major issues that have been encountered for Al alloy spun formed dome development using friction stir welded blanks. Material properties that have significant influence on the formability include forming range and strain hardening exponent. In this study, tensile tests were performed for two 2195 friction stir weld parameter sets at 400 F to study the effects of post weld anneal on the forming range and strain hardening exponent. It was found that the formability can be enhanced by applying a newly developed post weld anneal to heat treat the friction stir welded panels. This new post weld anneal leads to a higher forming range and much improved strain hardening exponent. AGG in the weld nugget is known to cause a significant reduction of ductility and fracture toughness. This study also investigated how AGG may be influenced by the heating rate to the solution heat treatment temperature. After post-weld annealing, friction stir welds were strained to 15% and 39% by compression at 400 F before they were subjected to SHT at 950 F for 1 hour. Salt bath SHT is very effective in reducing the grain size as it helps arrest the onset of AGG and promote normal recrystallization and grain growth. However, heat treating a 18 ft dome using a salt bath is not practical. Efforts are continuing at Marshall Space Flight Center to identify the welding parameters and heat treating parameters that can help mitigate the AGG in the friction stir welds. |
| File Size | 7466401 |
| Page Count | 45 |
| File Format | |
| Alternate Webpage(s) | http://archive.org/details/NASA_NTRS_Archive_20120014531 |
| Archival Resource Key | ark:/13960/t1sf7rt7k |
| Language | English |
| Publisher Date | 2012-05-15 |
| Access Restriction | Open |
| Subject Keyword | Metals And Metallic Materials Grain Size Fuel Tanks Annealing Grain Formation Heat Treatment Abnormalities Tensile Tests Compression Tests Aluminum-lithium Alloys Metal Spinning Salt Baths Domes Structural Forms Cryogenic Tanks Heating Temperature Effects Friction Stir Welding Recrystallization Microstructure Strain Hardening Ntrs Nasa Technical Reports ServerĀ (ntrs) Nasa Technical Reports Server Aerodynamics Aircraft Aerospace Engineering Aerospace Aeronautic Space Science |
| Content Type | Text |
| Resource Type | Article |