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Automated eddy current inspection on space shuttle hardware
| Content Provider | NASA Technical Reports Server (NTRS) |
|---|---|
| Author | Felker, Jeremy Hartmann, John |
| Copyright Year | 2007 |
| Description | Over the life time of the Space Shuttle program, metal parts used for the Reusable Solid Rocket Motors (RSRMs) have been nondestructively inspected for cracks and surface breaking discontinuities using magnetic particle (steel) and penetrant methods. Although these inspections adequately screened for critical sized cracks in most regions of the hardware, it became apparent after detection of several sub-critical flaws that the processes were very dependent on operator attentiveness and training. Throughout the 1990's, eddy current inspections were added to areas that had either limited visual access or were more fracture critical. In the late 1990's. a project was initiated to upgrade NDE inspections with the overall objective of improving inspection reliability and control. An automated eddy current inspection system was installed in 2001. A figure shows one of the inspection bays with the robotic axis of the system highlighted. The system was programmed to inspect the various case, nozzle, and igniter metal components that make up an RSRM. both steel and aluminum. For the past few years, the automated inspection system has been a part of the baseline inspection process for steel components. Although the majority of the RSRM metal part inventory ts free of detectable surface flaws, a few small, sub-critical manufacturing defects have been detected with the automated system. This paper will summarize the benefits that have been realized with the current automated eddy current system, as well as the flaws that have been detected. |
| File Size | 8888862 |
| Page Count | 25 |
| File Format | |
| Alternate Webpage(s) | http://archive.org/details/NASA_NTRS_Archive_20080014079 |
| Archival Resource Key | ark:/13960/t45q9wr73 |
| Language | English |
| Publisher Date | 2007-11-12 |
| Access Restriction | Open |
| Subject Keyword | Spacecraft Design, Testing And Performance Cracks Nondestructive Tests Surface Defects Space Shuttles Probability Theory Solid Propellant Rocket Engines Reusable Rocket Engines Eddy Currents Robotics Ntrs Nasa Technical Reports ServerĀ (ntrs) Nasa Technical Reports Server Aerodynamics Aircraft Aerospace Engineering Aerospace Aeronautic Space Science |
| Content Type | Text |
| Resource Type | Article |