NDLI: Effect of Ball Nose End Mill Geometry on High Speed Machining of Ti6Al4V

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Volume 1: Processing

Mechanical Behavior of Ti-6Al-4V Manufactured by Electron Beam Additive Fabrication

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Analysis of 1D Abrasive Vibratory Finishing Using Acoustic Emission

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Machining of VP20ISOF Steel With Resharpened Carbide Tools in End Milling

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Effect of Ball Nose End Mill Geometry on High Speed Machining of Ti6Al4V

Content Provider	The American Society of Mechanical Engineers (ASME) Digital Collection
Author	Kuppuswamy, Ramesh Bower, Deon March, Poloko
Copyright Year	2013
Abstract	The application of Titanium alloys are increasingly seen at aerospace, marine, bio-medical and precision engineering due to its high strength to weight ratio and high temperature properties. However while machining the titanium alloys using solid carbide tools, even with jet infusion of coolant lower tool life was vividly seen. The high temperatures generated at the tool-work interface causes adhesion of work-material on the cutting edges and hence shorter tool life was reported. To reduce the high tool work interface temperature positive rake angle, higher primary relief and higher secondary relief were configured on the ball nose end-mill cutting edges. However after a initial working period the growth of flank wear facilitates higher cutting forces followed by work-material adhesion on the cutting edges. Therefore it is important to blend the: strength, sharpness, geometry and surface integrity on the cutting edges so that the ball nose end mill would demonstrate an extended tool-life. This paper illustrates the effect of ball nose end mill geometry on high speed machining of Ti6Al4V. Three different ball nose end mill geometries were configured and high speed machining experiments were conducted to study the influence of tool geometry on the metal cutting mechanism of Ti-6Al-4V alloy. The high speed machining results predominantly emphasize the significance of cutting edge features such as: K-Land, rake angle and cutting edge radius. The ball nose end-mills featured with a short negative rake angle of value −5° for 0.05–0.06 mm i.e., K-Land followed by positive rake angle of value 8° has produced lower cutting forces signatures for Ti-6Al-4V alloy.
Sponsorship	Manufacturing Engineering Division
File Format	PDF
ISBN	9780791855454
DOI	10.1115/MSEC2013-1041
Volume Number	Volume 1: Processing
Conference Proceedings	ASME 2013 International Manufacturing Science and Engineering Conference collocated with the 41st North American Manufacturing Research Conference
Language	English
Publisher Date	2013-06-10
Publisher Place	Madison, Wisconsin, USA
Access Restriction	Subscribed
Subject Keyword	High speed machining Temperature Precision engineering Alloys Machining Carbide cutting tools High temperature Adhesion Aerospace industry Geometry Cutting Titanium alloys Biomedicine Metal cutting Wear Weight (mass) Coolants
Content Type	Text
Resource Type	Article

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