NDLI: Ultrasonic Measurement of Multiphase Flow Erosion Patterns in a Standard Elbow

Content Provider	The American Society of Mechanical Engineers (ASME) Digital Collection
Author	Kesana, N. R. Grubb, S. A. Mclaury, B. S. Shirazi, S. A.
Copyright Year	2012
Abstract	Solid particle erosion is a mechanical process in which material is removed from a surface due to impacts of solid particles transported within a fluid. It is a common problem faced by the petroleum industry, as solid particles are also produced along with oil and gas. The erosion not only causes economic losses resulting from repairs and decreased production but also causes safety and environmental concerns. Therefore, the metal losses occurring in different multiphase flow regimes need to be studied and understood in order to develop protective guidelines for oil and gas production equipment. In the current study, a novel non-invasive ultrasonic (UT) device has been developed and implemented to measure the metal loss at 16 different locations inside an elbow. Initially, experiments were performed with a single-phase carrier fluid (gas-sand) moving in the pipeline, and the erosion magnitudes are compared with Computational Fluid Dynamics (CFD) results and found to be in good agreement. Next, experiments were extended to the multiphase slug flow regime. Influence of particle diameter and liquid viscosity were also studied. Two different particle sizes (150 and 300 micron sand) were used for performing tests. The shapes of the sand are also different with the 300 micron sand being sharper than the 150 micron sand. Three different liquid viscosities were used for the present study (1 cP, 10 cP and 40 cP). Carboxymethyl Cellulose (CMC) was used to increase the viscosity of the liquid without significantly altering the density of the liquid. While performing the UT experiments, simultaneous metal loss measurements were also made using an intrusive Electrical Resistance (ER) probe in a section of straight pipe. The probe in the straight pipe is an angle-head probe which protrudes into the flow with the face placed in the center of the pipe. The UT erosion measurements in a bend are also compared with experimental data obtained placing an intrusive flat head ER probe flush in a bend, and the results were found to be in good agreement. Finally, the non-invasive NanoUT permanent placement temperature compensated ultrasonic wall thickness device developed for this work has the capability of measuring metal loss at many locations and also identifying the maximum erosive location on the pipe bend.
Sponsorship	Fluids Engineering Division
Starting Page	1183
Ending Page	1195
Page Count	13
File Format	PDF
ISBN	9780791844755
DOI	10.1115/FEDSM2012-72237
Volume Number	Volume 1: Symposia, Parts A and B
Conference Proceedings	ASME 2012 Fluids Engineering Division Summer Meeting collocated with the ASME 2012 Heat Transfer Summer Conference and the ASME 2012 10th International Conference on Nanochannels, Microchannels, and Minichannels
Language	English
Publisher Date	2012-07-08
Publisher Place	Rio Grande, Puerto Rico, USA
Access Restriction	Subscribed
Subject Keyword	Cathodic protection Viscosity Ceramic matrix composites Temperature Pipe bends Pipelines Metals Petroleum industry Density Fluids Slug flows Safety Shapes Probes Erosion Multiphase flow Computational fluid dynamics Electrical resistance Maintenance Wall thickness Flow (dynamics) Sands Ultrasonic measurement Particulate matter Production equipment Pipes
Content Type	Text
Resource Type	Article

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